Guide to Shop Automatic Wire Straightening and Cutting Machine in
automatic wire straightening and cutting machine has spread like wildfire with its marvelous customer-driven quality. A strong reputation has been attained for the product with its superb quality validated and confirmed by many customers. At the same time, the product manufactured by Foshan Jinchun Industrial Automation Technology Co., Ltd. is consistent in dimension and beautiful in appearance, both of which are its selling points.
Our dedication to delivering preferred XLC is what we are always doing. To build strong and long-lasting relationships with customers and help them achieve profitable growth, we have enhanced our expertise in manufacturing and built exceptional sales network. We expand our brand by enhancing the influence of 'Chinese Quality' in the global market - so far, we have demonstrated the 'Chinese Quality' by providing the highest quality product to customers.
Based on our service principle of 'Sincere & Professional & Enthusiastic', we provide our service team with regular training not only about the knowledge of products at Jinchun and the production process but also about communication skills in order to serve all our clients excellently and efficiently.
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Rotary 3D Bending Machine (Three-dimensional)(Suitable for products with small wire diameter and long length)
Rotary Head 3D Bending Machine (Three-dimensional)(Suitable for products with large wire diameter and short length)
Parameter between Rotary 3D bending machine and Rotary Head 3D bending machine
Name
Rotary 3D Bending Machine
(Three-dimensional)
Rotary Head 3D Bending Machine
(Three-dimensional)
Wire Rack
Regulaly 500KG to 1T, for wire diameter above 8mm, 1.5T-2T is commonly used.
Bending Degree
270 - 360°
270°
Operation Process
Rotary 3D Bending Machine: Straightening and wire feeding (through the stabilizing disc) - Gearbox wire feeding (the gearbox shaft has an additional 360-degree rotating three-dimensional function) - Bending (inner and outer rotation, platform translation in all directions) - Cutting.
Rotary Head 3D Bending Machine: Straightening and wire feeding - Bending - Lifting - Rotating arm - Cutting.
Number of Axes
8 axes (for soft materials with a diameter of 3 - 8mm, and for hard materials with a diameter of 3 - 6mm).
9 axes (for soft materials with a diameter of 3 - 10mm, and for hard materials with a diameter of 3 - 8mm).
5 axes (for soft materials with a diameter of 3 - 8mm, and for hard materials with a diameter of 3 - 6mm).
6 axes (for soft materials with a diameter of 3 - 10mm, and for hard materials with a diameter of 3 - 8mm).
Advantages
1. Adopting German imported aerospace aluminum gearbox, which supports 360-degree rotation, is dust-proof and oil-proof, saves more time for adjusting and changing materials, has low wear and tear, and a longer service life.
2. Equipped with a wire stabilizing disc for wire feeding (the wire below 3.5mm is more stable).
3. Equipped with a wire pressing rod, which is better for producing wires with small diameters and has high flatness.
4. Equipped with its own frame and safety protection disc, which is more dust-proof than the conventional 270° ones.
5. The self-equipped bending seat causes little surface wear and scratch to the wire, and can produce any three-dimensional shape.
6. Generally, there are 7 axes on the market, while ours start from 8 axes (wire feeding + bending + wire rotation + inner rotation + overall lifting + pallet + translation + cutter, with additional left and right translation; 9 axes have an additional gearbox translation, both front and back).
1. Adopting German imported aerospace aluminum gearbox, which supports 270-degree rotation, is dust-proof and oil-proof, saves more time for adjusting and changing materials, has low wear and tear, and a longer service life.
2. Equipped with a wire stabilizing disc for wire feeding (the wire below 3.5mm is more stable).
3. Equipped with a wire pressing rod, which is better for producing wires with small diameters and has high flatness.
4. Equipped with its own frame and safety protection disc, which supports 270-degree rotation and rotary head rotation.
5. The motor has sufficient power and is especially suitable for products with a large wire diameter span and short length.
Price Range in USD
27,000 - 50,000
27,000 - 65,000
Rotary 3D Bending Machine
Rotary Head 3D Bending Machine
Factors Affecting Price
Equipment Specifications and Functions: Generally speaking, bending machines that can handle thicker wire diameters, a wider range of bending angles, and have more complex functions will have relatively higher prices. For example, equipment with functions such as automatic feeding, multi-axis linkage, and online detection will usually cost much more than ordinary equipment.
Manufacturing Process and Materials: Bending machines produced using advanced manufacturing processes and high-quality materials will have increased costs and corresponding higher prices. High-quality materials and exquisite craftsmanship can ensure the durability, stability, and precision of the equipment and extend its service life.
Brand and Reputation: Well-known brands of 3D CNC wire bending machines usually have better guarantees in terms of quality, after-sales service, and technical support, so their prices will also be on the high side. Consumers are often more willing to pay for the reputation and word-of-mouth of the brand when making purchases.
Technical Content: With the continuous development of science and technology, some 3D CNC wire bending machines with high intelligence and automation levels, such as those capable of realizing functions like remote monitoring, fault diagnosis and early warning, and adaptive adjustment, will have higher prices due to the integration of advanced technologies.
In conclusion, the price range of 3D CNC wire bending machines is quite wide. Enterprises should make comprehensive considerations based on their own production needs, budgets, and requirements for equipment performance and other factors when choosing to select the most suitable equipment for themselves.
Foshan Jinchun Industrial Automation Technology Co.,ltd
Rotary 3D Bending Machine
I hope this blog is helpful to you. If you still want to know other information about 3D CNC wire bending machines, you can continue to ask me questions. Welcome to click on the link: https://www.jinchunmachine.com/ to get more details. We will do our best to provide you with professional solutions and help your production business thrive!
CNC Wire Bending Machine
The CNC wire bending machine is a widely - used wire bending device in numerous industries at present, especially suitable for processing wires within a certain range like 2 - 16mm.
It features high precision. Through pre - programming, it can accurately control parameters such as the bending angle, length, and bending position of the wire, ensuring that each bending operation can achieve a high level of accuracy to meet complex and diverse forming requirements. For example, when manufacturing some metal wire brackets for auto parts or special metal line shapes for the architectural decoration field, it can precisely bend the corresponding specification wires into the required shapes according to the design drawings.
The operation of the CNC wire bending machine is relatively simple. The operator only needs to place the wire properly and input the corresponding bending data into the CNC system, and the machine can automatically complete a series of bending actions. Moreover, it usually has strong power and can easily handle wires of different hardness within the 2 - 16mm thickness range. Whether they are low - carbon steel, medium - carbon steel, or some non - ferrous metal wires, they can be smoothly bent and formed.
In addition, it has high production efficiency and can continuously perform multiple bending processes, greatly shortening the production cycle. It is suitable for mass - producing various products that require wire bending, such as mass - manufacturing metal handicrafts and hardware accessories.
Hydraulic Wire Bending Machine
The hydraulic wire bending machine is also a reliable device for bending wires and has excellent bending capabilities for 2 - 16mm wires.
It relies on the hydraulic system to provide strong and stable power. During the bending process, it can ensure that sufficient pressure is applied to the wire, so that the wire is bent according to the shape of the set mold. Even relatively thick and hard wires close to 16mm can be stably bent. In industrial production, in scenarios where thicker wires need to be bent to make large - scale mechanical frame structures, the hydraulic wire bending machine can play an important role.
The mold replacement of the hydraulic wire bending machine is relatively convenient. According to the shape requirements of different products, the corresponding bending molds can be quickly replaced to achieve wire forming processing for various shapes. And its structure is relatively sturdy and durable, capable of withstanding high working pressure for a long time. It is suitable for long - term and high - intensity production working environments. For example, in hardware product processing factories, it can continuously bend and form metal wires of different specifications.
Manual Wire Bending Machine (Suitable for Small - Batch Production and Simple Shapes)
If your production scale is not large, the requirement for accuracy is not extremely high, and you mainly need to bend wires into relatively simple shapes, the manual wire bending machine is also an option to consider.
The manual wire bending machine generally provides bending power through methods such as hand - cranking or manual lever operation. Although it does not have the high degree of automation and strong power of CNC and hydraulic wire bending machines, for relatively thinner wires within the 2 - 16mm range, such as around 2 - 8mm, if the operation is skilled, it can also complete tasks such as making simple handmade jewelry and bending shapes for small - scale electrical wiring.
Its advantages lie in its low cost and simple structure that is easy to maintain. It is suitable for use in small studios, by handicraft enthusiasts, or in situations where the requirements for wire bending are not complex and the output is small. Moreover, manual operation allows for flexible adjustment of the bending angle at any time according to the actual situation, which has a certain degree of flexibility.
Automatic Spring Coiling Machine (Some Functions Can Be Used for Wire Bending)
Although the main function of the automatic spring coiling machine is to produce springs, some of its functions can also be applied to the bending and forming of 2 - 16mm wires.
For example, when making wire products with special bending shapes such as arcs and spirals, by adjusting the relevant parameters and mold configuration of the automatic spring coiling machine, its winding and bending functions can be utilized to bend the wire according to a specific trajectory, thereby creating the required product shapes. For some art decorations, special mechanical connection parts, etc., as long as regular curved bending shapes of wires are required, the automatic spring coiling machine may come in handy.
However, compared with specialized wire bending machines, it may be slightly weaker in versatility. It is necessary to judge its applicability according to the specific shape characteristics of the product. And the operation and parameter setting are relatively professional, requiring the operator to have a certain learning and familiarization process.
In conclusion, all of the above machines can help you complete the task of bending and forming 2 - 16mm wires to different degrees. You can comprehensively consider various factors such as your actual production situation, requirements for product accuracy and output, and budget to select the most suitable equipment for yourself. If you are interested in wire bending machines or have further needs, please click on the link: https://www.jinchunmachine.com/ for more detailed information.
The CNC wire bending machine is a widely - used wire bending device in numerous industries at present, especially suitable for processing wires within a certain range like 2 - 16mm.
It features high precision. Through pre - programming, it can accurately control parameters such as the bending angle, length, and bending position of the wire, ensuring that each bending operation can achieve a high level of accuracy to meet complex and diverse forming requirements. For example, when manufacturing some metal wire brackets for auto parts or special metal line shapes for the architectural decoration field, it can precisely bend the corresponding specification wires into the required shapes according to the design drawings.
The operation of the CNC wire bending machine is relatively simple. The operator only needs to place the wire properly and input the corresponding bending data into the CNC system, and the machine can automatically complete a series of bending actions. Moreover, it usually has strong power and can easily handle wires of different hardness within the 2 - 16mm thickness range. Whether they are low - carbon steel, medium - carbon steel, or some non - ferrous metal wires, they can be smoothly bent and formed.
In addition, it has high production efficiency and can continuously perform multiple bending processes, greatly shortening the production cycle. It is suitable for mass - producing various products that require wire bending, such as mass - manufacturing metal handicrafts and hardware accessories.
Hydraulic Wire Bending Machine
The hydraulic wire bending machine is also a reliable device for bending wires and has excellent bending capabilities for 2 - 16mm wires.
It relies on the hydraulic system to provide strong and stable power. During the bending process, it can ensure that sufficient pressure is applied to the wire, so that the wire is bent according to the shape of the set mold. Even relatively thick and hard wires close to 16mm can be stably bent. In industrial production, in scenarios where thicker wires need to be bent to make large - scale mechanical frame structures, the hydraulic wire bending machine can play an important role.
The mold replacement of the hydraulic wire bending machine is relatively convenient. According to the shape requirements of different products, the corresponding bending molds can be quickly replaced to achieve wire forming processing for various shapes. And its structure is relatively sturdy and durable, capable of withstanding high working pressure for a long time. It is suitable for long - term and high - intensity production working environments. For example, in hardware product processing factories, it can continuously bend and form metal wires of different specifications.
Manual Wire Bending Machine (Suitable for Small - Batch Production and Simple Shapes)
If your production scale is not large, the requirement for accuracy is not extremely high, and you mainly need to bend wires into relatively simple shapes, the manual wire bending machine is also an option to consider.
The manual wire bending machine generally provides bending power through methods such as hand - cranking or manual lever operation. Although it does not have the high degree of automation and strong power of CNC and hydraulic wire bending machines, for relatively thinner wires within the 2 - 16mm range, such as around 2 - 8mm, if the operation is skilled, it can also complete tasks such as making simple handmade jewelry and bending shapes for small - scale electrical wiring.
Its advantages lie in its low cost and simple structure that is easy to maintain. It is suitable for use in small studios, by handicraft enthusiasts, or in situations where the requirements for wire bending are not complex and the output is small. Moreover, manual operation allows for flexible adjustment of the bending angle at any time according to the actual situation, which has a certain degree of flexibility.
Automatic Spring Coiling Machine (Some Functions Can Be Used for Wire Bending)
Although the main function of the automatic spring coiling machine is to produce springs, some of its functions can also be applied to the bending and forming of 2 - 16mm wires.
For example, when making wire products with special bending shapes such as arcs and spirals, by adjusting the relevant parameters and mold configuration of the automatic spring coiling machine, its winding and bending functions can be utilized to bend the wire according to a specific trajectory, thereby creating the required product shapes. For some art decorations, special mechanical connection parts, etc., as long as regular curved bending shapes of wires are required, the automatic spring coiling machine may come in handy.
However, compared with specialized wire bending machines, it may be slightly weaker in versatility. It is necessary to judge its applicability according to the specific shape characteristics of the product. And the operation and parameter setting are relatively professional, requiring the operator to have a certain learning and familiarization process.
In conclusion, all of the above machines can help you complete the task of bending and forming 2 - 16mm wires to different degrees. You can comprehensively consider various factors such as your actual production situation, requirements for product accuracy and output, and budget to select the most suitable equipment for yourself. If you are interested in wire bending machines or have further needs, please click on the link: https://www.jinchunmachine.com/ for more detailed information.
The following is an introduction to the machines corresponding to three welding types, namely ARC welding (manual arc welding), TIG welding (tungsten inert gas welding), and MIG welding (metal inert gas welding), as well as how to make selections:
ARC Welding (Manual Arc Welding) Machines and Related Introductions
Commonly Used Equipment:
Arc Welding Power Source: This is the core equipment for manual arc welding. Commonly, there are alternating current (AC) arc welding power sources and direct current (DC) arc welding power sources. The structure of the AC arc welding power source is relatively simple and has a lower cost. It is suitable for welding common carbon steel and other materials where the requirements for welding quality are not extremely high. The DC arc welding power source has better arc stability and can be adapted to the welding of various metal materials, such as stainless steel and low-alloy steel. However, its price is usually higher than that of the AC arc welding power source. For example, the inverter DC arc welding machines of the ZX7 series have the characteristics of energy saving, portability and excellent arc stability, and are widely used in many small processing workshops and maintenance scenarios.
Selection Points:
Welding Materials: If the main welding material is common low-carbon steel, the AC arc welding power source can basically meet the requirements and has a low cost. If it involves materials with high requirements for arc stability, such as alloy steel and stainless steel, it is recommended to choose the DC arc welding power source.
Welding Workload: For maintenance scenarios where welding is occasional and the workload is small, a small, lightweight and relatively affordable arc welding machine is sufficient. However, for long-term and large-scale welding production occasions, an industrial-grade arc welding power source with appropriate power, stable performance and good durability should be selected.
TIG Welding (Tungsten Inert Gas Welding) Machines and Related Introductions
Commonly Used Equipment:
TIG Welding Machine: Functionally, it can be divided into DC TIG welding machines, AC TIG welding machines and AC/DC dual-purpose TIG welding machines. The DC TIG welding machine is suitable for welding metals such as stainless steel, copper and titanium, with good arc stiffness and can achieve high-quality welding. The AC TIG welding machine is often used for welding aluminum, magnesium and their alloys because the alternating current can effectively break the oxide film on the surface of the welded parts, which is conducive to welding fusion. The AC/DC dual-purpose welding machine has the advantages of both and has a wider application range. Some digital AC/DC TIG welding machines of brands like Ruiling and Times have the function of precisely adjusting welding parameters and excellent welding effects.
Selection Points:
Welding Materials: Determine the main metal material to be welded. For example, if welding aluminum and magnesium alloys, the AC TIG welding machine is the first choice. If stainless steel, copper, etc. are the main materials, the DC TIG welding machine can meet the requirements. When welding multiple materials in combination, the AC/DC dual-purpose TIG welding machine is more appropriate.
Welding Precision Requirements: For scenarios with extremely high requirements for the appearance and quality of welds, such as the manufacturing of precision instruments and pipeline welding, a high-end TIG welding machine with high precision in adjusting welding parameters and good arc stability should be selected to facilitate the control of welding heat input and the state of the molten pool.
Welding Current Range: Estimate the required welding current size according to factors such as the thickness of the welded parts, and choose a welding machine that can cover this current range with a certain margin. At the same time, match it with a welding torch with the corresponding cooling method (air cooling or water cooling) to ensure the smooth progress of welding.
MIG Welding (Metal Inert Gas Welding) Machines and Related Introductions
Commonly Used Equipment:
MIG Welding Machine: It is divided into semi-automatic MIG welding machines and automatic MIG welding machines. The semi-automatic MIG welding machine requires the operator to hold the welding torch manually and is widely used in industries such as mechanical manufacturing and automobile maintenance, with relatively flexible operation. The automatic MIG welding machine is mostly used in automated production lines, with high welding efficiency and stable welding quality. From the perspective of power source types, there are tapped type, inverter type, etc. The inverter type MIG welding machine is becoming more and more widely used due to its advantages of energy saving, high efficiency and flexible adjustment of welding parameters. For example, the inverter type MIG welding machines of brands like Panasonic and Lincoln are highly favored in the market.
Selection Points:
Welding Automation Degree Requirements: If it is for single-piece and small-batch production, maintenance operations, etc., the semi-automatic MIG welding machine is more appropriate because of its convenient operation and strong flexibility. For large-scale production and automated production lines with fixed welding tasks, the automatic MIG welding machine can greatly improve production efficiency and the stability of welding quality.
Welding Materials and Process Requirements: For welding low-carbon steel, a MIG welding machine with carbon dioxide gas protection can meet the economic and quality requirements. For materials such as stainless steel and aluminum alloy, a welding machine that can be adapted to argon gas or corresponding mixed gas protection should be selected, and appropriate welding parameters should be adjusted according to the characteristics of the materials.
In conclusion, when selecting machines of these three welding types, it is necessary to comprehensively consider various factors such as welding materials, workload, welding precision requirements, working environment and cost, so as to select the equipment that best meets one's own welding needs.
ARC Welding (Manual Arc Welding) Machines and Related Introductions
Commonly Used Equipment:
Arc Welding Power Source: This is the core equipment for manual arc welding. Commonly, there are alternating current (AC) arc welding power sources and direct current (DC) arc welding power sources. The structure of the AC arc welding power source is relatively simple and has a lower cost. It is suitable for welding common carbon steel and other materials where the requirements for welding quality are not extremely high. The DC arc welding power source has better arc stability and can be adapted to the welding of various metal materials, such as stainless steel and low-alloy steel. However, its price is usually higher than that of the AC arc welding power source. For example, the inverter DC arc welding machines of the ZX7 series have the characteristics of energy saving, portability and excellent arc stability, and are widely used in many small processing workshops and maintenance scenarios.
Selection Points:
Welding Materials: If the main welding material is common low-carbon steel, the AC arc welding power source can basically meet the requirements and has a low cost. If it involves materials with high requirements for arc stability, such as alloy steel and stainless steel, it is recommended to choose the DC arc welding power source.
Welding Workload: For maintenance scenarios where welding is occasional and the workload is small, a small, lightweight and relatively affordable arc welding machine is sufficient. However, for long-term and large-scale welding production occasions, an industrial-grade arc welding power source with appropriate power, stable performance and good durability should be selected.
TIG Welding (Tungsten Inert Gas Welding) Machines and Related Introductions
Commonly Used Equipment:
TIG Welding Machine: Functionally, it can be divided into DC TIG welding machines, AC TIG welding machines and AC/DC dual-purpose TIG welding machines. The DC TIG welding machine is suitable for welding metals such as stainless steel, copper and titanium, with good arc stiffness and can achieve high-quality welding. The AC TIG welding machine is often used for welding aluminum, magnesium and their alloys because the alternating current can effectively break the oxide film on the surface of the welded parts, which is conducive to welding fusion. The AC/DC dual-purpose welding machine has the advantages of both and has a wider application range. Some digital AC/DC TIG welding machines of brands like Ruiling and Times have the function of precisely adjusting welding parameters and excellent welding effects.
Selection Points:
Welding Materials: Determine the main metal material to be welded. For example, if welding aluminum and magnesium alloys, the AC TIG welding machine is the first choice. If stainless steel, copper, etc. are the main materials, the DC TIG welding machine can meet the requirements. When welding multiple materials in combination, the AC/DC dual-purpose TIG welding machine is more appropriate.
Welding Precision Requirements: For scenarios with extremely high requirements for the appearance and quality of welds, such as the manufacturing of precision instruments and pipeline welding, a high-end TIG welding machine with high precision in adjusting welding parameters and good arc stability should be selected to facilitate the control of welding heat input and the state of the molten pool.
Welding Current Range: Estimate the required welding current size according to factors such as the thickness of the welded parts, and choose a welding machine that can cover this current range with a certain margin. At the same time, match it with a welding torch with the corresponding cooling method (air cooling or water cooling) to ensure the smooth progress of welding.
MIG Welding (Metal Inert Gas Welding) Machines and Related Introductions
Commonly Used Equipment:
MIG Welding Machine: It is divided into semi-automatic MIG welding machines and automatic MIG welding machines. The semi-automatic MIG welding machine requires the operator to hold the welding torch manually and is widely used in industries such as mechanical manufacturing and automobile maintenance, with relatively flexible operation. The automatic MIG welding machine is mostly used in automated production lines, with high welding efficiency and stable welding quality. From the perspective of power source types, there are tapped type, inverter type, etc. The inverter type MIG welding machine is becoming more and more widely used due to its advantages of energy saving, high efficiency and flexible adjustment of welding parameters. For example, the inverter type MIG welding machines of brands like Panasonic and Lincoln are highly favored in the market.
Selection Points:
Welding Automation Degree Requirements: If it is for single-piece and small-batch production, maintenance operations, etc., the semi-automatic MIG welding machine is more appropriate because of its convenient operation and strong flexibility. For large-scale production and automated production lines with fixed welding tasks, the automatic MIG welding machine can greatly improve production efficiency and the stability of welding quality.
Welding Materials and Process Requirements: For welding low-carbon steel, a MIG welding machine with carbon dioxide gas protection can meet the economic and quality requirements. For materials such as stainless steel and aluminum alloy, a welding machine that can be adapted to argon gas or corresponding mixed gas protection should be selected, and appropriate welding parameters should be adjusted according to the characteristics of the materials.
In conclusion, when selecting machines of these three welding types, it is necessary to comprehensively consider various factors such as welding materials, workload, welding precision requirements, working environment and cost, so as to select the equipment that best meets one's own welding needs.
Names and Related Introductions of Wire Bending Machines
Wire bending is a common operation in industrial production and some handicraft making fields. The machines that complete this operation have different specific names. The following is a detailed introduction.
CNC Wire Bending Machine
This is a widely used type of wire bending machine at present. The term "CNC" reflects its intelligent and automated features. It can precisely control parameters such as the bending angle, length, and bending position of the wire by presetting program codes. Operators only need to input the designed processing data into the CNC system, and the machine can carry out wire bending processing in an orderly manner according to the instructions.
For example, in some hardware product factories, when it is necessary to produce wire-bent parts with complex shapes and high precision requirements, such as metal connectors used for furniture assembly, whose bending angles and dimensions allow no deviation at all, the CNC wire bending machine can show its great capabilities. It can complete one bending process after another quickly, efficiently and accurately, greatly improving production efficiency and product quality. Moreover, it can also achieve mass production and ensure that the bending specifications of each finished product can meet a unified standard.
Hydraulic Wire Bending Machine
The hydraulic wire bending machine realizes the wire bending operation by relying on the hydraulic system to provide power. The hydraulic device can generate powerful and stable pressure, enabling the machine to handle thicker and harder wires with ease when bending them. It usually has a sturdy and durable fuselage structure to withstand the forces generated during the hydraulic action.
In the construction industry, when making some bent steel bar components for supporting structures, the hydraulic wire bending machine comes in handy. Because the steel bars used in construction are made of relatively hard materials, ordinary bending methods are difficult to achieve the desired results. However, the hydraulic wire bending machine, relying on its powerful hydraulic power, can easily bend the steel bars into corresponding shapes according to the construction requirements, such as bending them into stirrups with specific arcs, laying a solid foundation for the stable construction of building structures.
Manual Wire Bending Machine
Relatively speaking, it is relatively simple and mainly relies on manual operation to complete wire bending. It is generally composed of basic components such as a handle and a bending mold. Although its degree of automation is low, it has its own unique advantages, such as low cost, simple and easy operation. It is suitable for use in some scenarios where the bending precision requirements are not particularly high, the production scale is small, or in some maintenance and temporary processing situations.
For example, in some small handicraft workshops, when craftsmen make some simple metal wire decorative items, such as flower-shaped ornaments made by bending iron wires and the frames of creative ornaments, the manual wire bending machine can meet the needs. Craftsmen can bend the wire into the desired shape by manually controlling the handle and relying on experience and certain skills. They can also make adjustments at any time according to their creativity during the operation process.
Multifunctional Wire Bending Machine
As its name implies, this machine has multiple functions. It can not only perform conventional wire bending but also simultaneously realize operations such as wire cutting and straightening. It integrates multiple modules and can complete multiple processing procedures for wires on a single machine, saving production space and time costs and improving the overall processing efficiency.
In some comprehensive metal product processing enterprises, starting from when the raw material wire enters the workshop, the multifunctional wire bending machine can first straighten the wire to ensure its straightness, then cut it according to the set size, and then complete the precise bending process, processing the wire into final finished product components step by step, greatly optimizing the production process.
In conclusion, wire bending machines have different types and specific names. They each have their own characteristics and applicable scenarios and play important roles in different industries and production and processing links, promoting the continuous development of the production of related products.
Wire bending is a common operation in industrial production and some handicraft making fields. The machines that complete this operation have different specific names. The following is a detailed introduction.
CNC Wire Bending Machine
This is a widely used type of wire bending machine at present. The term "CNC" reflects its intelligent and automated features. It can precisely control parameters such as the bending angle, length, and bending position of the wire by presetting program codes. Operators only need to input the designed processing data into the CNC system, and the machine can carry out wire bending processing in an orderly manner according to the instructions.
For example, in some hardware product factories, when it is necessary to produce wire-bent parts with complex shapes and high precision requirements, such as metal connectors used for furniture assembly, whose bending angles and dimensions allow no deviation at all, the CNC wire bending machine can show its great capabilities. It can complete one bending process after another quickly, efficiently and accurately, greatly improving production efficiency and product quality. Moreover, it can also achieve mass production and ensure that the bending specifications of each finished product can meet a unified standard.
Hydraulic Wire Bending Machine
The hydraulic wire bending machine realizes the wire bending operation by relying on the hydraulic system to provide power. The hydraulic device can generate powerful and stable pressure, enabling the machine to handle thicker and harder wires with ease when bending them. It usually has a sturdy and durable fuselage structure to withstand the forces generated during the hydraulic action.
In the construction industry, when making some bent steel bar components for supporting structures, the hydraulic wire bending machine comes in handy. Because the steel bars used in construction are made of relatively hard materials, ordinary bending methods are difficult to achieve the desired results. However, the hydraulic wire bending machine, relying on its powerful hydraulic power, can easily bend the steel bars into corresponding shapes according to the construction requirements, such as bending them into stirrups with specific arcs, laying a solid foundation for the stable construction of building structures.
Manual Wire Bending Machine
Relatively speaking, it is relatively simple and mainly relies on manual operation to complete wire bending. It is generally composed of basic components such as a handle and a bending mold. Although its degree of automation is low, it has its own unique advantages, such as low cost, simple and easy operation. It is suitable for use in some scenarios where the bending precision requirements are not particularly high, the production scale is small, or in some maintenance and temporary processing situations.
For example, in some small handicraft workshops, when craftsmen make some simple metal wire decorative items, such as flower-shaped ornaments made by bending iron wires and the frames of creative ornaments, the manual wire bending machine can meet the needs. Craftsmen can bend the wire into the desired shape by manually controlling the handle and relying on experience and certain skills. They can also make adjustments at any time according to their creativity during the operation process.
Multifunctional Wire Bending Machine
As its name implies, this machine has multiple functions. It can not only perform conventional wire bending but also simultaneously realize operations such as wire cutting and straightening. It integrates multiple modules and can complete multiple processing procedures for wires on a single machine, saving production space and time costs and improving the overall processing efficiency.
In some comprehensive metal product processing enterprises, starting from when the raw material wire enters the workshop, the multifunctional wire bending machine can first straighten the wire to ensure its straightness, then cut it according to the set size, and then complete the precise bending process, processing the wire into final finished product components step by step, greatly optimizing the production process.
In conclusion, wire bending machines have different types and specific names. They each have their own characteristics and applicable scenarios and play important roles in different industries and production and processing links, promoting the continuous development of the production of related products.
In today's volatile and fiercely competitive machinery manufacturing field, Jinchun Machinery shines like a brilliant star. It has always unswervingly regarded technological innovation and product upgrading as the core driving forces for the vigorous development of the enterprise. With its unremitting pursuit of excellent quality and keen insight into cutting-edge technologies, it continuously explores and makes bold breakthroughs, and is committed to creating higher-quality, more efficient mechanical products that precisely meet the diverse needs of customers, thus establishing a unique brand image in the industry.
Ⅰ. The Rooting of Innovation Concepts
Since its establishment, Jinchun Machinery has deeply understood the crucial role of technological innovation in the survival and development of the enterprise. It is as if a hopeful innovation seed has been planted deep in the soul of the enterprise. The enterprise actively creates a strong innovative cultural atmosphere. From senior managers to front-line employees, everyone is regarded as an indispensable link in the innovation chain and is encouraged and inspired to boldly conceive and bravely practice new ideas.
To truly embed the innovation concept into the hearts of people, Jinchun Machinery has gone to great lengths. Regularly held innovation seminars are like feasts of ideas, where employees from various departments gather. Here, different viewpoints collide and blend, inspiring countless innovative ideas that sparkle with wisdom. At the same time, an attractive innovation reward mechanism injects strong motivation into the employees. Whether it is an invention patent that can bring significant technological changes or a small improvement that effectively optimizes the production process, as long as it is beneficial to the innovative development of the enterprise（还是指金春机械）, corresponding recognition and rewards can be obtained. In such an environment, the innovation concept permeates every inch of the enterprise like spring rain and takes root in every corner, laying a solid ideological foundation for the continuous birth of innovative products.
Ⅱ. Increasing R & D Investment
Jinchun Machinery is well aware that to turn innovation from an idea into a real product advantage, it must spare no effort to invest a large amount of human, material and financial resources in research and development. Thus, a research and development team gathering elites from all walks of life in the machinery manufacturing industry has emerged. This team is led by senior experts with profound knowledge in mechanical design, and its members cover multiple professional fields closely related to machinery manufacturing, such as automation control, materials science, and computer engineering. They each contribute their skills and work together to inject strong intellectual support into the innovation and upgrading of products.
Moreover, Jinchun Machinery has foresightedly established close cooperation relationships with many universities and scientific research institutions, building a bridge for deep integration of industry, academia and research. By collaborating with the scientific research forces of universities, it can get in touch with the latest theoretical research achievements in the mechanical discipline at the first time. And the cooperation with professional scientific research institutions ensures that these theoretical achievements can be quickly verified and optimized in practical applications. This cooperation model enables Jinchun Machinery to always stand at the forefront of industry technology and grasp the pulse of innovation.
In terms of the construction of hardware facilities, Jinchun Machinery is unambiguous. It has meticulously built a modern research and development laboratory, which is like a "magic space" for mechanical innovation. Equipped with a 系列 of high-precision testing equipment, it can accurately measure various parameters of products at millimeter or even micrometer level. Any slight defect cannot be overlooked by their "sharp eyes"; there is also an advanced simulation operation system that can simulate the actual operation state of products under various complex working conditions, detect potential problems in advance and optimize them. It is precisely with these all-round guarantees that from the initial sketch drawing of the product to the optimization of the detailed design scheme and then to the rigorous performance verification process, each step can strictly follow high standards and strict requirements, thus giving birth to one innovative and competitive mechanical product after another for the market.
Ⅲ. Innovation and Application of Key Technologies
Intelligent Control Technology
With the wave of Industry 4.0 sweeping across the globe, intelligence has become an irreversible development trend in the machinery manufacturing industry. Jinchun Machinery
Taking a newly launched star product of the company - the high-precision CNC machine tool as an example, this machine tool is a model in intelligent control in the industry. It is covered with various advanced sensors, like sensitive "antennae", which can real-time sense key parameters such as temperature, vibration and displacement during the operation of the equipment and transmit these data to the built-in intelligent controller instantly. The controller, relying on complex and accurate intelligent algorithms, quickly analyzes and processes the data, not only realizing the automatic operation monitoring of the equipment but also having the fault warning function. Once an abnormal fluctuation of a certain parameter is detected, the system will immediately sound an alarm and accurately locate the fault point, helping maintenance personnel quickly eliminate the problem and minimize the downtime to ensure the continuity of production.
Even more amazing is that this CNC machine tool also supports remote control function. Operators only need to use the exclusive application programs on mobile phones or computers. No matter where they are, they can view the operation status of the equipment as if they were on the spot, and can also flexibly adjust processing parameters such as cutting speed and feed rate according to production requirements. This function greatly improves production efficiency, making the 工作 that originally required on-site manual operation and repeated debugging easy and convenient. It also significantly improves the machining accuracy, ensuring that each produced component can 达到 an almost perfect quality standard. Moreover, it greatly reduces the labor intensity of manual operation and the error probability caused by human factors, truly realizing the intelligent, efficient and precise machining.
Application and Optimization of New Materials
In the complex and delicate process of manufacturing ，the choice of materials is undoubtedly one of the key factors related to the quality of the products. Jinchun Machinery has a deep understanding of this and has been constantly exploring the innovative application of various new materials in products. It actively conducts in-depth cooperation with the world's top material suppliers and professional scientific research institutions to conduct detailed research on cutting-edge materials such as new alloy materials and high-performance composite materials.
After countless rigorous laboratory tests and repeated verifications and optimizations under actual working conditions, Jinchun Machinery has successfully applied some new materials with unique performance advantages to the manufacturing of key components. For example, in the core transmission component of a heavy construction machinery, a self-developed new alloy material is used. This material not only has ultra-high strength and can withstand huge torque and impact force, but also has excellent wear resistance. Even under long-term and high-intensity operating conditions, the wear degree of the component is negligible, greatly extending the service life of the product. At the time, its good corrosion resistance enables the product to maintain a stable and reliable working state in harsh outdoor environments, such as humid and acid-base corrosive conditions, without frequent maintenance, thus saving customers a large amount of later maintenance costs and further enhancing the competitiveness of the product in the market.
Improvement of Energy-saving and Environmental Protection Technologies
In the context of global advocacy for sustainable development, Jinchun Machinery adheres to the concept of green development and takes energy conservation and environmental protection as important considerations for product innovation and upgrading. It incorporates carefully conceived energy-saving and environmental protection technology improvement measures into the whole process of product design and manufacturing.
Taking a comprehensively upgraded energy-saving compressor as an example, the research and development team has carried 猛攻 the 动力传输系统 of the compressor. They adopted advanced permanent magnet synchronous motor technology to replace the traditional asynchronous motor. This motor can significantly reduce power consumption during operation and improve the efficiency of converting electrical energy into mechanical energy. At the time, combined with the 智能控制系统，the compression ratio, start-stop time and other parameters of the compressor are precisely regulated, enabling it to automatically adjust its operating state according to the 实际用气需求，avoiding unnecessary energy waste. After actual test comparison, the upgraded energy-saving compressor consumes nearly 30% less energy than the old model. This significant energy-saving effect not only brings tangible operating cost reductions to customers using the product, but also enables Jinchun Machinery's products to win a good reputation in terms of environmental protection, conforming to the current trend of green manufacturing and low-carbon development and becoming the first choice for many enterprises that pay attention to environmental protection when purchasing 机械产品.
Ⅳ. Market Advantages Brought by Product Upgrading
After continuous technological innovation and product upgrading, Jinchun Machinery's products have emerged in the market like a butterfly breaking out of its cocoon, showing incomparable strong competitiveness.
For those long-term cooperative old customers, the performance improvement of Jinchun Machinery's products is obvious. In the actual use process, they truly feel the higher production efficiency, more 稳定的 operation state and lower maintenance cost of the products. These advantages have been transformed into high recognition and deep trust of customers in the Jinchun Machinery brand. Customer satisfaction is rising steadily, and the continuous repeat purchases of old customers and word-of-mouth communication have also made the order volume of Jinchun Machinery show a steady growth trend.
In terms of opening up new markets, with its advanced technical advantages and unique innovative products, Jinchun Machinery is like a fish in water. At major domestic and foreign 机械产品 exhibitions, the booth of Jinchun Machinery is always crowded and attracts much attention. Those upgraded products integrating cutting-edge technologies and innovative designs have attracted the attention of many new customers from different industries and regions. They are attracted by the intelligent functions, excellent performance and energy-saving and environmental protection features of the products and have expressed their intentions to cooperate. This has enabled Jinchun Machinery to successfully open new market doors, expand its business territory, further consolidate its position in the machinery manufacturing industry, and also enabled the Jinchun Machinery brand to establish a good image of being high-end, innovative and reliable in the market.
Ⅴ. Looking Ahead
The journey of technological innovation and product upgrading is for Jinchun Machinery a never-ending but passionate and hopeful marathon. In the future, Jinchun Machinery will continue to unswervingly move forward along this innovative path with even greater enthusiasm and high spirits. It will closely follow the rapidly changing development trends of the global machinery manufacturing industry, focus on the increasingly diverse and personalized demand changes of customers, continuously increase investment in research and development, and continue to deeply cultivate frontier fields such as intelligent manufacturing and green 制造. It will strive to launch more innovative 机械产品 that embody the crystallization of wisdom and technology, contribute its own strength to promoting the development of the entire machinery manufacturing industry towards higher quality and greater sustainability, and also achieve its own leapfrog development and create a more brilliant future for the enterprise.
Ⅰ. The Rooting of Innovation Concepts
Since its establishment, Jinchun Machinery has deeply understood the crucial role of technological innovation in the survival and development of the enterprise. It is as if a hopeful innovation seed has been planted deep in the soul of the enterprise. The enterprise actively creates a strong innovative cultural atmosphere. From senior managers to front-line employees, everyone is regarded as an indispensable link in the innovation chain and is encouraged and inspired to boldly conceive and bravely practice new ideas.
To truly embed the innovation concept into the hearts of people, Jinchun Machinery has gone to great lengths. Regularly held innovation seminars are like feasts of ideas, where employees from various departments gather. Here, different viewpoints collide and blend, inspiring countless innovative ideas that sparkle with wisdom. At the same time, an attractive innovation reward mechanism injects strong motivation into the employees. Whether it is an invention patent that can bring significant technological changes or a small improvement that effectively optimizes the production process, as long as it is beneficial to the innovative development of the enterprise（还是指金春机械）, corresponding recognition and rewards can be obtained. In such an environment, the innovation concept permeates every inch of the enterprise like spring rain and takes root in every corner, laying a solid ideological foundation for the continuous birth of innovative products.
Ⅱ. Increasing R & D Investment
Jinchun Machinery is well aware that to turn innovation from an idea into a real product advantage, it must spare no effort to invest a large amount of human, material and financial resources in research and development. Thus, a research and development team gathering elites from all walks of life in the machinery manufacturing industry has emerged. This team is led by senior experts with profound knowledge in mechanical design, and its members cover multiple professional fields closely related to machinery manufacturing, such as automation control, materials science, and computer engineering. They each contribute their skills and work together to inject strong intellectual support into the innovation and upgrading of products.
Moreover, Jinchun Machinery has foresightedly established close cooperation relationships with many universities and scientific research institutions, building a bridge for deep integration of industry, academia and research. By collaborating with the scientific research forces of universities, it can get in touch with the latest theoretical research achievements in the mechanical discipline at the first time. And the cooperation with professional scientific research institutions ensures that these theoretical achievements can be quickly verified and optimized in practical applications. This cooperation model enables Jinchun Machinery to always stand at the forefront of industry technology and grasp the pulse of innovation.
In terms of the construction of hardware facilities, Jinchun Machinery is unambiguous. It has meticulously built a modern research and development laboratory, which is like a "magic space" for mechanical innovation. Equipped with a 系列 of high-precision testing equipment, it can accurately measure various parameters of products at millimeter or even micrometer level. Any slight defect cannot be overlooked by their "sharp eyes"; there is also an advanced simulation operation system that can simulate the actual operation state of products under various complex working conditions, detect potential problems in advance and optimize them. It is precisely with these all-round guarantees that from the initial sketch drawing of the product to the optimization of the detailed design scheme and then to the rigorous performance verification process, each step can strictly follow high standards and strict requirements, thus giving birth to one innovative and competitive mechanical product after another for the market.
Ⅲ. Innovation and Application of Key Technologies
Intelligent Control Technology
With the wave of Industry 4.0 sweeping across the globe, intelligence has become an irreversible development trend in the machinery manufacturing industry. Jinchun Machinery
Taking a newly launched star product of the company - the high-precision CNC machine tool as an example, this machine tool is a model in intelligent control in the industry. It is covered with various advanced sensors, like sensitive "antennae", which can real-time sense key parameters such as temperature, vibration and displacement during the operation of the equipment and transmit these data to the built-in intelligent controller instantly. The controller, relying on complex and accurate intelligent algorithms, quickly analyzes and processes the data, not only realizing the automatic operation monitoring of the equipment but also having the fault warning function. Once an abnormal fluctuation of a certain parameter is detected, the system will immediately sound an alarm and accurately locate the fault point, helping maintenance personnel quickly eliminate the problem and minimize the downtime to ensure the continuity of production.
Even more amazing is that this CNC machine tool also supports remote control function. Operators only need to use the exclusive application programs on mobile phones or computers. No matter where they are, they can view the operation status of the equipment as if they were on the spot, and can also flexibly adjust processing parameters such as cutting speed and feed rate according to production requirements. This function greatly improves production efficiency, making the 工作 that originally required on-site manual operation and repeated debugging easy and convenient. It also significantly improves the machining accuracy, ensuring that each produced component can 达到 an almost perfect quality standard. Moreover, it greatly reduces the labor intensity of manual operation and the error probability caused by human factors, truly realizing the intelligent, efficient and precise machining.
Application and Optimization of New Materials
In the complex and delicate process of manufacturing ，the choice of materials is undoubtedly one of the key factors related to the quality of the products. Jinchun Machinery has a deep understanding of this and has been constantly exploring the innovative application of various new materials in products. It actively conducts in-depth cooperation with the world's top material suppliers and professional scientific research institutions to conduct detailed research on cutting-edge materials such as new alloy materials and high-performance composite materials.
After countless rigorous laboratory tests and repeated verifications and optimizations under actual working conditions, Jinchun Machinery has successfully applied some new materials with unique performance advantages to the manufacturing of key components. For example, in the core transmission component of a heavy construction machinery, a self-developed new alloy material is used. This material not only has ultra-high strength and can withstand huge torque and impact force, but also has excellent wear resistance. Even under long-term and high-intensity operating conditions, the wear degree of the component is negligible, greatly extending the service life of the product. At the time, its good corrosion resistance enables the product to maintain a stable and reliable working state in harsh outdoor environments, such as humid and acid-base corrosive conditions, without frequent maintenance, thus saving customers a large amount of later maintenance costs and further enhancing the competitiveness of the product in the market.
Improvement of Energy-saving and Environmental Protection Technologies
In the context of global advocacy for sustainable development, Jinchun Machinery adheres to the concept of green development and takes energy conservation and environmental protection as important considerations for product innovation and upgrading. It incorporates carefully conceived energy-saving and environmental protection technology improvement measures into the whole process of product design and manufacturing.
Taking a comprehensively upgraded energy-saving compressor as an example, the research and development team has carried 猛攻 the 动力传输系统 of the compressor. They adopted advanced permanent magnet synchronous motor technology to replace the traditional asynchronous motor. This motor can significantly reduce power consumption during operation and improve the efficiency of converting electrical energy into mechanical energy. At the time, combined with the 智能控制系统，the compression ratio, start-stop time and other parameters of the compressor are precisely regulated, enabling it to automatically adjust its operating state according to the 实际用气需求，avoiding unnecessary energy waste. After actual test comparison, the upgraded energy-saving compressor consumes nearly 30% less energy than the old model. This significant energy-saving effect not only brings tangible operating cost reductions to customers using the product, but also enables Jinchun Machinery's products to win a good reputation in terms of environmental protection, conforming to the current trend of green manufacturing and low-carbon development and becoming the first choice for many enterprises that pay attention to environmental protection when purchasing 机械产品.
Ⅳ. Market Advantages Brought by Product Upgrading
After continuous technological innovation and product upgrading, Jinchun Machinery's products have emerged in the market like a butterfly breaking out of its cocoon, showing incomparable strong competitiveness.
For those long-term cooperative old customers, the performance improvement of Jinchun Machinery's products is obvious. In the actual use process, they truly feel the higher production efficiency, more 稳定的 operation state and lower maintenance cost of the products. These advantages have been transformed into high recognition and deep trust of customers in the Jinchun Machinery brand. Customer satisfaction is rising steadily, and the continuous repeat purchases of old customers and word-of-mouth communication have also made the order volume of Jinchun Machinery show a steady growth trend.
In terms of opening up new markets, with its advanced technical advantages and unique innovative products, Jinchun Machinery is like a fish in water. At major domestic and foreign 机械产品 exhibitions, the booth of Jinchun Machinery is always crowded and attracts much attention. Those upgraded products integrating cutting-edge technologies and innovative designs have attracted the attention of many new customers from different industries and regions. They are attracted by the intelligent functions, excellent performance and energy-saving and environmental protection features of the products and have expressed their intentions to cooperate. This has enabled Jinchun Machinery to successfully open new market doors, expand its business territory, further consolidate its position in the machinery manufacturing industry, and also enabled the Jinchun Machinery brand to establish a good image of being high-end, innovative and reliable in the market.
Ⅴ. Looking Ahead
The journey of technological innovation and product upgrading is for Jinchun Machinery a never-ending but passionate and hopeful marathon. In the future, Jinchun Machinery will continue to unswervingly move forward along this innovative path with even greater enthusiasm and high spirits. It will closely follow the rapidly changing development trends of the global machinery manufacturing industry, focus on the increasingly diverse and personalized demand changes of customers, continuously increase investment in research and development, and continue to deeply cultivate frontier fields such as intelligent manufacturing and green 制造. It will strive to launch more innovative 机械产品 that embody the crystallization of wisdom and technology, contribute its own strength to promoting the development of the entire machinery manufacturing industry towards higher quality and greater sustainability, and also achieve its own leapfrog development and create a more brilliant future for the enterprise.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China