Leading wire forming machine manufacturer specializing in the development of welding technology.

Professional Horizontal Wire Ring Forming and Welding Machine Indudtry Equipment

Professional Horizontal Wire Ring Making and Welding Machine Custom Large Metal Circle Disc

Sturdy Gantry Frame: Built from high-grade structural steel, the rigid dual-beam gantry provides exceptional stability and minimizes vibration during operation, which is critical for weld seam consistency.
Twin Hydraulic Cylinder System: The defining feature of this machine. Two synchronized hydraulic cylinders control the vertical travel of the welding torch assembly, ensuring perfectly parallel and stable lifting/lowering. This dual-cylinder design eliminates the risk of torch tilt or wobble, a common issue in single-cylinder systems.
Precision Travel Carriage: The welding torch is mounted on a motorized carriage that moves smoothly along the gantry beam (X-axis) on linear guides. Speed is digitally adjustable for precise control over the welding process.
Flexible Worktable: Designed to accommodate large and long workpieces, such as I-beams, H-beams, box girders, and large plates. The machine can be customized with fixed tables, roller supports, or adjustable clamps to suit your specific production needs.
User-Friendly Control Panel: A centralized CNC or PLC-based control system allows operators to easily set welding parameters (speed, dwell time), program simple sequences, and manage the machine's movements.

Product Description

All-in-One Productivity: Eliminates the need for separate coiling and welding stations, reducing material handling, labor costs, and floor space by up to 40%.
Superior Weld Integrity: The integrated process ensures perfect alignment of ring ends before welding, resulting in stronger, more consistent welds that are critical for load-bearing products like cages and fences.
Exceptional Precision & Consistency: CNC-controlled servo motors govern the feed length, coiling diameter, and welding parameters, guaranteeing that every ring is identical—essential for automated assembly of mesh panels.
Robust & Low-Maintenance Design: Built with industrial-grade components, the machine is designed for continuous 24/7 operation in demanding workshop environments, minimizing downtime.
Remarkable Flexibility: Easily adjustable for different wire diameters, ring sizes, and materials. The system can be quickly retooled for new production runs, making it ideal for both high-volume batches and custom orders.
Significant ROI & Fast Payback: Dramatically increases output per operator, reduces energy consumption compared to running two separate machines, and minimizes scrap from handling errors, leading to a rapid return on investment.

Technical parameters

2-6 full servo-coil butt welding machine parameters 25~550
Servo wire transmission motor	2.6KW / 3000 rpm (home-made)
Servo cut off motor	1.0KW (domestic made)
Send line speed
Send line speed	35 m / min
Production rate	10-20 / min (80 diameter, larger, slower)
Ring diameter	25mm-550mm (3mm diameter above 400)
	2-2.5mm Ring diameter range of 25-300
	3-4mm diameter range 30-400
	4-5mm diameter range 40-400
	6mm diameter range 55-400
Ring line diameter	2mm-6mm(Low-carbon steel)
Circumference tolerance	土0.2
The diameter tolerance of the ring	0.5mm
Flatness	Less than 0.5mm
Input voltage	380V
Welding power	50KVA
Cyclic duration factor	50%
Compressed air pressure	0.6MPa
Cooling water flow	50L/min
Overall dimensions of the equipment (length * width * height) (mm)	240014501500
Gross weight of equipment	800KG