In the field of welding, such troubles often occur: Even experienced welders may produce weld scars of inconsistent quality when welding cast - iron products. When using various welding methods, the welding effect can be perfect when the welder is in good condition, but once the welder is not in the right state, the product quality will vary. At this time, many people hope to use automated welding machinery and equipment to achieve stable output but don't know where to start. Don't worry. With more than 20 years of experience in manufacturing welding machines, we will unveil the answer for you.

Let's first learn about the common machines for welding iron wires:

Spot Welder

Utilizing the resistance - heating effect, it can complete welding in an extremely short time

Wire Bending with Butt

After automatically bending the iron wire, it can directly perform butt welding

Full Automatic wire welding machine

By digitally adjusting parameters such as time

Laser welding machine

it can achieve synchronous output of multiple laser beams

1.Spot Welder: Utilizing the resistance - heating effect, it can complete welding in an extremely short time, boasting extremely high production efficiency and being very suitable for large - scale production. It has a short welding time, a small heat - affected zone, and the welded spots are firm with stable quality. The heat is concentrated, which has little impact on the surrounding materials and can reduce damage to the metal surface. In addition, parameters such as welding speed and force can be adjusted as needed. It produces less smoke and harmful gases and can also save energy to a certain extent.

2.Wire Bending and Butt - Welding All - in - One Machine: It has the advantage of fully automated operation. After automatically bending the iron wire, it can directly perform butt welding, greatly improving production efficiency and saving labor costs. Its controller is connected with a PLC and a text display, which is easy to operate and has a stable system. The pneumatic vertical pressurization and upsetting system has a large pressure, reliable clamping, and a rigid body, making it suitable for high - requirement butt welding of various metals.

3.Fully Automatic Wire Welding Machine: By digitally adjusting parameters such as time and pressure and combining with highly accurate CCD video capture, it can ensure that each welded spot and arc reach the ideal effect. One person can operate multiple machines, effectively saving labor. It can also reduce defective products and lower material waste. Since it uses high - quality imported parts, it has excellent wear - resistance, high welding accuracy, a long machine life, and a welding speed far exceeding that of traditional manual wire welding machines.

4.Laser Welding Machine: With precise computer control, it can achieve synchronous output of multiple laser beams, greatly improving the welding speed and production efficiency. It can reduce the heat - affected zone, lower the possibility of material deformation, and maintain the precise structure of the welded parts. The characteristics of high - energy density and rapid heating can effectively control the deformation of the base metal and maintain the original properties of the material. The high - power wire - filling technology can also improve the quality and performance of the welded joint and can replace traditional connection methods to reduce the weight of the product.

1.AC Resistance Welding: A large number of welding points can be completed in a short time, with high production efficiency, making it suitable for large - scale production. When the nugget is formed, it is surrounded by a plastic ring, and the metallurgical process is simple. The weld seam has high strength and stability. No filler metal or welding materials are required, resulting in low costs. It is easy to achieve mechanization and automation, and the heat - affected zone is small, which can reduce the deformation of the welded parts.

2.TIG Welding: Using argon as a shielding gas, it can isolate the air to prevent oxidation, obtain high - quality and high - strength weld seams, and has a low defect rate. It is suitable for a variety of metals, especially for active and refractory metals. The heat input is small, the deformation of the welded parts is small, it can meet the processing requirements of high - precision welded parts, and the appearance of the weld seam is relatively beautiful.

3.Medium - Frequency Resistance Welding: It can provide a large welding current to fully fuse the metal of the welded joint, and the weld seam is firm, making it suitable for occasions with high requirements for welding strength. It has good adaptability to iron wires of different materials, diameters, and thicknesses. Parameters can be adjusted to achieve the best effect. For iron wires with impurities such as oil stains and rust, it can also ensure the welding quality.

Welding parts 

on XY welding sets

Welding parts

on butt welding plate

Welding parts 

on forming machine

Through the above introduction of these two aspects, I believe you can more accurately judge the machine equipment suitable for your own products. If you are interested in wire welding machines or have procurement or technical consultation needs, please feel free to click on the link: https://www.jinchunmachine.com/ for more details. We will go all out to provide you with professional solutions and help your production business thrive!

Preparation before Use

• Familiarize Yourself with the Equipment Structure
  Usually, the machine has a stable body equipped with an operation panel and a bending die. In addition, there are parts such as the wire inlet, wire outlet and transmission device. Clearly knowing the position and function of each component is the first step for smooth operation.
• Check the Equipment Condition
  It is essential to conduct a comprehensive inspection of the Fuleite wire bending machine. Check whether there is any damage, cracks and other conditions on the appearance of the machine, ensure that all connection parts are firm and the screws are not loose. Then, turn on the power supply, open the machine switch and observe whether the indicator light of the equipment lights up normally and whether there is any abnormal sound or vibration during operation.
• Prepare the Wire
  According to the shape you want to bend and the project requirements, select the wire of appropriate specifications, such as iron wire, steel wire or copper wire, and at the same time determine the thickness of the wire.

Parameter Setting

• Bending Angle Setting
  On the operation panel of the Fuleite wire bending machine, there will be function buttons or knobs specially used to set the bending angle. According to the actual required bending angle value, accurately input or adjust the corresponding parameters through the operation panel. During the setting process, carefully check to avoid the situation that the angle deviation is too large and the finished product does not meet the requirements.
• Feed Speed Setting
  The feed speed determines the speed at which the wire enters the machine for bending operation. According to factors such as the material, thickness and complexity of bending of the wire, reasonably adjust the feed speed parameters on the operation panel to find a suitable value that can both ensure the bending quality and take into account the efficiency.

Actual Operation Steps

• Wire Feeding
  Slowly feed one end of the prepared wire into the wire inlet of the Fuleite wire bending machine and ensure that the wire can move forward smoothly along the track or guide device set inside the machine. Always pay attention to the direction of the wire to avoid jamming or deviating from the track.
• Start the Bending Operation
  When the wire reaches the position of the bending die smoothly, press the start button on the operation panel and the transmission device of the machine will start to work, driving the bending die to bend the wire according to the set angle, radius, feed speed and other parameters.
• Wire Out and Repeated Operation
  According to the specific production requirements, the same wire can be bent multiple times. For example, when making a complex frame structure, the bent wire can be sent into the wire inlet and the next round of bending operation can be carried out according to the previously set parameters and operation steps until the final shape is completed.

Maintenance and Storage after Operation

• Clean the Machine
  After the wire bending operation is completed, turn off the power switch of the Fuleite wire bending machine in time and then clean the machine. Keeping the machine clean and tidy can not only prolong the service life of the machine but also ensure the accuracy of the next use.
• Check the Parts
  Check the various parts of the machine again to see if there is any wear, loosening and other conditions during the operation. If it is found that some parts need to be replaced or repaired.
• Storage and Placement
  Place the Fuleite wire bending machine in a dry, ventilated and safe place for storage to avoid the machine being in a humid, high-temperature or corrosive gas environment for a long time.

1. 3D Printing and Additive Manufacturing Field:
   In the current booming development of 3D printing and additive manufacturing, the 3D Wire Bending Machine demonstrates its unique advantages. It can be skillfully combined with 3D printing technology. By leveraging its precise wire bending capabilities, it can manufacture metal wire products with complex internal structures and external shapes. For example, for some 3D printed models that require a fine metal framework for support, the 3D Wire Bending Machine can fabricate the framework in advance, and then cooperate with printing materials for subsequent production. This not only enhances the stability of the overall structure but also expands the design boundaries, achieving complex shapes that were difficult to achieve with a single technology in the past.
2. Smart Home Field:
   For the smart home industry, the production of personalized home decorations and metal components of smart furniture is where the 3D Wire Bending Machine comes into play. It can quickly and accurately produce variously shaped home decorations according to the personalized needs of different users, such as artistic metal ornaments and elegantly lined metal wall hangings, adding a unique charm to the home environment. Meanwhile, in the manufacturing of smart furniture, it can produce metal components that meet various functional requirements, such as adjustable metal brackets, facilitating the better integration of function and aesthetics in smart home products.

1. Jewelry Manufacturing Industry:
   Jewelry design often pursues extreme delicacy and complexity, and the 3D Wire Bending Machine can just meet this demand. It can accurately realize those complex jewelry designs, perfectly presenting the ingenious ideas in the designers' minds through the wire bending process. Moreover, in terms of production efficiency, compared with traditional manual wire bending, it greatly shortens the production cycle, enabling some jewelry styles that need to be mass-produced to be quickly introduced to the market to meet the diverse market demands.
2. Architectural Decoration Industry:
   In the field of architectural decoration, the 3D Wire Bending Machine has many innovative applications. For example, when manufacturing metal curtain walls, it can bend metal wires into various shapes and patterns according to the overall style and design requirements of the building, and then splice them to form a unique curtain wall appearance, enhancing the aesthetics and recognition of the building. In the production of decorative space frames, it can also create structurally stable and uniquely shaped space frames, adding an artistic atmosphere to the interior space of the building.

III. Industry Impacts
(A) Impact on the Manufacturing Industry
The wide application of the 3D Wire Bending Machine promotes the development of the manufacturing industry towards intelligence and precision. It can complete high-precision wire bending tasks that were previously difficult for humans to achieve, improving the quality and craftsmanship of products. Moreover, through the integration of automated production processes, it improves the overall production efficiency of the manufacturing industry, promotes industrial upgrading, and enhances the competitiveness of the manufacturing industry in the global market.
(B) Impact on the Design Industry
It provides a broader creative space and realization possibilities for the design industry. Designers are no longer limited by the constraints of traditional wire bending processes and can boldly carry out various complex and novel design ideas because they know that the 3D Wire Bending Machine has the ability to turn these ideas into reality, thus stimulating the innovation vitality of the design industry and promoting the continuous renewal and iteration of design styles and concepts.
(C) Impact on Talent Demand
Its application also brings changes in talent demand. The industry needs more professional talents who master the operation and programming of the 3D Wire Bending Machine. These talents not only need to be familiar with the basic operation process of the machine but also be able to program according to different production requirements to ensure that the machine performs at its best. This also prompts relevant education and training industries to targetedly cultivate professionals who meet market demands.

I. Rolling Process and Applications

II. Detailed Explanation of Bending Machines and Their Penetration into Industries

Bending machines, with their unique bending magic, have opened up a broad world of their own in the field of metal processing. They mainly focus on bending various metal wires to shape the straight wires into various ingenious forms to meet the special needs of different industries.

In the industrial field, bending machines play an even more important role. In the automotive parts industry, the precise bending of automotive seat wires and the forming of seat accessories are related to the comfort and safety of drivers and passengers. Bending machines, relying on their high-precision bending capabilities, ensure that each component meets strict design standards. The manufacturing of pet cage accessories, kitchen and bathroom hardware accessories, garden tool accessories, etc. also cannot do without bending machines. They enable these accessories to exhibit exquisite craftsmanship while having practical functions. In many industries such as electronic products, toys, electrical appliances, sports equipment, stationery, instruments, meters, hair accessories, kitchen and bathroom hanging accessories, handicrafts, and supermarket shelves, when producing various high-precision metal wire-formed accessories, bending machines are regarded as core equipment. Whether it's the intricate wire fixing parts inside electronic devices, the creative metal skeletons in toys, or the sturdy and durable hooks and brackets on supermarket shelves, they are all produced under the operation of bending machines.

Moreover, bending machines have a wide range of wire applicability. Whether it's tough iron wires, high-strength steel wires, corrosion-resistant stainless steel wires, or various non-ferrous metal wires, such as round wires, square wires, and flat wires, they can all be transformed gorgeously under the control of bending machines. They can bend wires into regular geometric shapes such as square, round, hexagonal, and elliptical shapes, and can also create irregular shapes to meet some special design requirements. Meanwhile, various plane fasteners, such as bent fasteners, S-shaped fasteners, curtain fasteners, carabiners, D-shaped fasteners, rectangular fasteners, as well as various hooks, can all be efficiently and accurately produced by bending machines.