What Is Wire Straightening and Cutting Machine Price?

Leading wire forming machine manufacturer specializing in the development of welding technology.

The high performance of wire straightening and cutting machine price is guaranteed by Foshan Jinchun Industrial Automation Technology Co., Ltd. as we introduce world-class technology to the manufacturing process. The product is designed to be environmentally friendly and cost efficient, thus are much preferred by the market. Its production adheres to the principle of quality first, with detailed inspection implemented before mass manufacturing.

There is an increasing number of customers speaking highly of the XLC products. Our products are not only noted for their high performance, but also come with competitive price. With that, they have brought endless compliments from customers. According to the feedback received through online media, they have brought surprising interests increase and attracted constant cooperation partners. Each product here is a real profit maker.

We provide a wide range of customer services for the purchase of wire straightening and cutting machine price and suchlike products at Jinchun, such as technical support and specification assistance. We stand out as a leader in total customer support.

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Foshan Jinchun Industrial Automation Technology Co., Ltd. is committed to providing professional services and reliable wire straightening and cutting machine price. Get quote!

Differences between 3D Wire Bending Machine and 2D Wire Bending Machine

Recently, wire - formed storage baskets have gained great popularity in the market and are experiencing a sales boom. If you want to achieve the automated production of such products, a wire bending machine is undoubtedly an ideal choice. However, wire bending machines are divided into two types: 3D and 2D. What exactly are the differences between them? If you are also considering this issue, let us, a professional manufacturer of wire bending machines, analyze it in detail for you.

2D Wire bending machine

3D wire bending machine

I. Differences in the Shapes of Processed Products

The processing of a 2D wire bending machine is limited to a single plane, and it can only produce simple flat - type single products. All bending actions are completed within this plane, and it is incapable of handling products with requirements for three - dimensional structures.

In sharp contrast, the 3D wire bending machine can perform well in three - dimensional space, achieving multi - dimensional, multi - angular, and multi - faceted bending and forming. Whether it is a three - dimensional product with a complex structure or a flat product, the 3D wire bending machine can handle it easily, and its application range is much wider.

2D bending

cloth hangers

2D bending

carton style

3D bending

wire basket

3D bending

supermarket hanger

II. Different Flexibilities of Bending Functions

The functions of a 2D wire bending machine are relatively limited. In terms of bending, it generally only has methods such as outer rotation and inner - die rotation. Even with the help of specific tooling, it is still very difficult to process relatively complex two - dimensional products.

The 3D wire bending machine has extremely powerful and flexible functions. It can complete various complex bending actions through multiple means such as the rotation of the rotating head axis and the lifting of the operating platform. What's more remarkable is that when using a 3D wire bending machine, there is no need to open additional molds. Just input the product data and quantity on the display, and the product processing can be automatically completed, which greatly improves production efficiency.

III. Different Equipment Prices

In terms of price, the gap between the two is quite obvious. The price of a 2D wire bending machine is relatively affordable, generally ranging from 10,000 yuan to 50,000 yuan. Due to its advanced technology and powerful functions, the 3D wire bending machine usually has a higher price, roughly around 200,000 - 300,000 yuan.

IV. Distinctive Control Systems

Most 2D wire bending machines adopt a control system that connects a PLC with a human - machine touch - screen. This system is easy to operate and get started with, and it can meet the basic production requirements for flat bending.

The 3D wire bending machine is equipped with a more advanced control system. Common ones include computer control systems and imported control cards. These systems not only have automatic imaging detection and alarm functions but also can achieve more complex motion control and have higher processing accuracy.

3D Wire holding plate

3D wire feeding roller

3D wire bending workplate

Through the above comparisons, I believe everyone can more clearly determine which type of machine is suitable for their products. If you are interested in wire bending machines or have further procurement needs or technical inquiries, please feel free to click on the link: https://www.jinchunmachine.com/ to obtain more detailed information. We will wholeheartedly serve you, provide you with professional solutions, and help your production business thrive.

Research on the Types of Wire Materials That Can Be Bent by Jinchun Wire Bending Machines

In today's industrial manufacturing and numerous handicraft creation fields, wire bending machines play a vital role. And the Jinchun wire bending machines have attracted much attention due to their excellent performance. So, exactly how many types of wire materials can the Jinchun wire bending machines bend?

Firstly, from the perspective of materials:

Common metal wire materials, such as low-carbon steel wire materials, can be easily handled by the Jinchun wire bending machines. Low-carbon steel has good ductility and plasticity. Under the bending operation of the wire bending machine, it can be accurately bent into various required shapes. Whether it is for making simple frame structures or more complex decorative curved shapes, there is no difficulty at all.

Medium-carbon steel wire materials are also applicable to the Jinchun wire bending machines. Although its hardness has increased compared to that of low-carbon steel, the Jinchun wire bending machines can still conduct effective bending processing on it by virtue of their reasonable structural design and sufficient bending power, meeting diverse needs such as the preliminary forming of mechanical parts.

Stainless steel wire materials are also one of the materials that the Jinchun wire bending machines can handle. The good corrosion resistance of stainless steel enables it to be widely used in many scenarios with high environmental requirements. The Jinchun wire bending machines can bend stainless steel wire materials into suitable shapes for kitchen utensils, architectural decoration and other aspects through precise angle control.

In addition, copper wire materials are even easier. Copper has excellent electrical conductivity. In fields such as electrical appliance manufacturing, it is necessary to bend it into specific shapes for wiring and constructing circuit structures. The Jinchun wire bending machines can bend copper wire materials of different thicknesses to ensure that the bent shapes meet the production requirements.

In terms of non-ferrous metals, for example, aluminum wire materials, the Jinchun wire bending machines also have good bending capabilities. Aluminum is lightweight and is often used in the manufacturing of some products with weight requirements. Through the wire bending machines, it can be quickly bent into shapes required for items such as aviation models and lightweight decorative objects.

From the dimension of the thickness of wire materials:

The Jinchun wire bending machines have a relatively wide range of adaptability. For relatively thin wire materials, such as metal wire materials for storage baskets at the millimeter level, they can rely on high-precision bending molds and fine operation adjustments to bend them into various components of storage baskets, hooks or pet cages. For relatively thick wire materials, such as those with a centimeter-level thickness used for reinforcement and structure building in the furniture field, the Jinchun wire bending machines can also complete the bending tasks and create various support structures and frame shapes required for furniture after being equipped with appropriate power and corresponding strength bending components.

From the perspective of the hardness characteristics of wire materials:

For soft wire materials, such as various metal wire materials after annealing treatment, the Jinchun wire bending machines can conduct bending operations extremely smoothly, quickly bend them according to the preset shape requirements, and ensure a smooth transition at the bent parts. For semi-hard wire materials with slightly higher hardness after special processing, it can also realize the bending processing of these wire materials by adjusting the bending force, angle and adopting a multi-step bending method, turning them into shapes that meet different uses in industrial production, artistic creation and other activities.

However, it should be noted that the specific types of wire materials that the Jinchun wire bending machines can bend will also be affected by multiple factors such as the machine's own model, configuration and the bending molds adopted. Different models of the Jinchun wire bending machines have differences in power and the range of wire material thicknesses that they can be adapted to. And replacing different bending molds can also expand their bending capabilities for wire materials with different shapes and special specifications.

Overall, the Jinchun wire bending machines can bend a wide variety of wire materials, covering common metal and non-ferrous metal materials, wire materials of different thicknesses and hardness characteristics, demonstrating strong adaptability and practical value in the production and manufacturing, artistic creation and other activities of numerous industries. If you are interested in wire bending machines or have further requirements, please click on the link: https://www.jinchunmachine.com/ for more detailed information.

What are the differences between bending machines and folding machines?

Both bending machines and folding machines are commonly used equipment in industrial manufacturing and some processing fields. However, there are obvious differences between them in many aspects. The following will elaborate on the differences between the two from the perspectives of working principles, application ranges, structural characteristics and processing precision.

Working principles

Bending machines: Their working principles usually rely on mechanical transmission components or hydraulic systems to generate powerful pressure, which acts on the workpiece placed between the molds, causing the workpiece to undergo plastic deformation according to the shape of the mold, thus achieving the bending effect. For example, for a common hydraulic bending machine, the hydraulic pump provides power to drive the piston movement of the hydraulic cylinder, and then drives the upper die to apply pressure downward on materials such as plates located on the lower die, making them bend to the set angle.
Folding machines: Generally, through a series of mechanical structures and transmission devices, they drive folding tools or folding components to perform folding operations on materials with relatively gentle and regular movements. It is more like simulating the action of manual paper folding, folding materials in an orderly manner according to the preset creases. They are mostly suitable for folding relatively soft materials such as paper, leather, and thin soft plastic sheets, and often complete the folding process through methods such as roller rotation and mechanical arm driving.

Application ranges

Bending machines: They are mainly applied in the field of metal processing, such as the bending processing of various metal plates, pipes, and wires. For example, in the machinery manufacturing industry, they are used to bend metal plates for making machine shells, or in the construction industry, they are used to bend metal structural parts such as steel beams to meet the needs of different structural construction. They focus on processing materials with higher hardness that require greater bending force.
Folding machines: They play a more important role in packaging, printing, leather products and some light industry fields. For example, in a carton production factory, folding machines are used to fold corrugated cardboard into the prototype of a carton according to the designed shape; in a leather products factory, leather is folded into a specific shape for making leather products such as wallets and handbags, focusing on folding materials with relatively soft textures and thin thicknesses into shapes.

Structural characteristics

Bending machines: The overall structure is relatively solid and heavy, and often equipped with a powerful power system. Whether it is a hydraulic type or a mechanical type, it needs to have a fuselage frame that can withstand large pressure, high-precision molds and stable and reliable transmission components. Because it has to deal with the huge reaction force generated when metal materials are bent, its structure is more inclined to high strength and high rigidity.
Folding machines: The structure is relatively delicate and flexible. Usually, there are multiple rollers that can be accurately adjusted, folding knife holders and mechanical arms that can flexibly control the movement trajectory and other components. The design purpose is to be able to accurately and gently handle soft materials and achieve diversified folding styles, so the overall structure pays more attention to the combination of flexibility and precision.

Processing precision

Bending machines: When bending metal materials, although they can also meet relatively high precision requirements, due to the characteristics of metal materials themselves and the complexity of the bending operation, their precision is mainly reflected in the approximate accuracy of angles and dimensions, allowing a certain error range. For example, in the bending of some metal structural parts used in construction, an angle error within a few degrees is considered qualified.
Folding machines: For the folding of soft materials, especially when paper is used in fine fields such as printing and packaging, extremely high precision is required. The positions of creases, folding angles and so on all need to be accurate to millimeters or even smaller units to ensure the appearance and performance of the final product.

In conclusion, although both bending machines and folding machines involve the operations of bending and folding materials, they each play an irreplaceable role in different industrial and manufacturing scenarios based on differences in principles, applications, structures and precision.

Advantages of IGBT Inverter DC TIG/MMA Welding Machines

In today's welding field, the IGBT inverter DC TIG/MMA welding machine is like a master with extraordinary skills. With numerous outstanding advantages, it has become the favorite of many welders and manufacturing enterprises, opening a new chapter of efficient and high-quality welding.

Excellent Welding Performance

The IGBT inverter technology endows this welding machine with unparalleled arc stability. In the TIG (Tungsten Inert Gas Welding) mode, whether it is the welding of fine thin plates, such as the splicing of stainless steel handicrafts and the shells of medical devices, or the pipeline welding with extremely high requirements for weld formation, it can output a soft and concentrated arc. This makes the molten pool easy to control during the welding process, and the weld is uniform and smooth, with almost no pores, cracks and other defects, greatly improving the aesthetics and sealing of the welded products. When switching to the MMA (Manual Metal Arc Welding) mode, facing the challenge of thick plate welding, it instantly bursts out strong energy, with strong arc penetration, which can easily melt various high-strength steels, ensuring the firm combination of deep welds. Welding of key parts such as the load-bearing structures of large machinery and the steel beam connections of bridges is no problem.

A Model of High Efficiency and Energy Saving

Compared with traditional welding equipment, the energy-saving effect of the IGBT inverter DC TIG/MMA welding machine is astonishing. Its inverter principle greatly improves the power conversion efficiency, and the power loss is significantly reduced during long-term welding operations. Taking a small metal processing workshop as an example, if welding continuously for several hours a day, after using this welding machine, the monthly electricity cost is reduced by about [X]% compared with the old-fashioned welding machine. This not only reduces the operating costs of enterprises but also conforms to the current trend of energy conservation and environmental protection, contributing to sustainable development. Moreover, the efficient use of electrical energy means a faster welding speed. In mass production welding tasks, such as the production line of automotive parts, the number of welded parts completed per unit time increases, greatly improving the overall production efficiency.

Portability and Adaptability

The modern manufacturing scenarios are changeable, and the IGBT inverter DC TIG/MMA welding machine fully takes this into account. In terms of design, it takes into account both portability and wide adaptability. It adopts a compact and lightweight design, with a small and exquisite body and a portable handle. Welders can easily carry it through different job sites, whether it is the internal maintenance of narrow ship cabins, the on-site repair welding of high-rise building steel structures, or the outdoor pipeline emergency repair projects. It can be quickly put in place and start working at any time. At the same time, it has a wide voltage input range and can adapt to the unstable power grid environments in different regions. From the power supply of simple power generation equipment at remote construction sites to the standard mains power in factory workshops, it can operate stably, ensuring that the welding work is not restricted by power supply conditions and continuously and stably outputting high-quality welds.

Intelligent Operation Experience

This welding machine is equipped with an advanced intelligent control system, bringing unprecedented convenient operation experience to welders. Through the digital display screen, the welding parameters are clear at a glance. Welders can accurately adjust the current, voltage, welding speed and other parameters according to different welding material qualities and thicknesses. The operation is simple and easy to understand, and even novice welders can quickly get started. Moreover, some high-end models also have the function of storing multiple welding process parameters. Facing repetitive welding tasks, they can be retrieved with one click, without the need for repeated debugging, saving time and ensuring the consistency of welding quality. In addition, the intelligent overheating and overcurrent protection system monitors the operating status of the equipment in real time. Once an abnormality occurs, it immediately gives an alarm and takes protective measures, extending the service life of the equipment, reducing maintenance costs, and making welding operations worry-free.

In conclusion, the IGBT inverter DC TIG/MMA welding machine, with its excellent welding performance, high-efficiency and energy-saving characteristics, portable and flexible design and intelligent and convenient operation, fully meets the diverse needs from fine manual welding to large-scale industrial production, shines brightly on the welding stage, and helps all industries weld a solid and reliable future. With the further development of technology, it is believed that it will continue to evolve and bring us more surprises.

Advanced Technology and Innovation of Jinchun Machine Products

In the highly competitive machinery manufacturing industry, Jinchun Machine has carved out a niche for itself through its unwavering commitment to advanced technology and innovation. The company's products are a testament to its dedication to leveraging cutting - edge technologies to enhance performance, efficiency, and quality. This article delves into the advanced technologies employed in Jinchun Machine products, with a particular focus on the application of numerical control (NC) systems in wire forming machines, and how these technological innovations have bolstered production efficiency, product quality, and precision.

I. The Application of Numerical Control Systems in Wire Forming Machines

A. The Basics of Numerical Control Systems

Numerical control systems in Jinchun's wire forming machines are the nerve center of the operation. These systems are based on computer - aided programming, where instructions are fed into the machine to control the movement of various components. In a wire forming machine, this includes precise control over the wire feed rate, the bending angles, and the shaping of the wire into the desired form.

For example, in the production of complex wire - based components such as springs or wire - mesh structures, the NC system can accurately replicate intricate designs. It does this by converting digital design data into a series of commands that direct the machine's motors and actuators. This digital - to - physical translation ensures that each wire - formed product is produced with a high degree of consistency, eliminating the variability that can occur in manual or semi - automated processes.

B. Integration with CAD/CAM Technologies

One of the key aspects of Jinchun's NC system application is its seamless integration with Computer - Aided Design (CAD) and Computer - Aided Manufacturing (CAM) technologies. Designers can create detailed 3D models of the wire - formed products using CAD software. These models are then imported into the CAM system, which generates the NC code for the wire forming machine.

This integration streamlines the production process from design to manufacturing. It reduces the time required for programming the machine, as the CAM system can automatically generate the most efficient toolpaths based on the CAD model. Moreover, any design changes made in the CAD software can be quickly translated into updated NC code, allowing for rapid prototyping and product customization.

II. Impact on Production Efficiency

A. Reduced Setup and Changeover Times

The use of NC systems in Jinchun's wire forming machines significantly reduces setup and changeover times. In traditional wire forming processes, changing the product design often required manual adjustment of mechanical settings, such as die positions and bending mechanisms. This could be a time - consuming process, taking hours or even days, depending on the complexity of the change.

With the NC system, changeovers are accomplished by simply loading a new set of NC programs. The machine can then reconfigure itself automatically to produce the new product design. For instance, if a manufacturer needs to switch from producing one type of spring to another, the NC - controlled wire forming machine can make the transition in a matter of minutes. This rapid changeover capability allows manufacturers to respond quickly to market demands, produce smaller batches of customized products economically, and increase overall production flexibility.

B. Continuous and Automated Operation

NC - controlled wire forming machines can operate continuously with minimal human intervention. Once the NC program is loaded, the machine can execute the production process repeatedly with high precision. This automation not only reduces labor costs but also improves production throughput.

For example, in a large - scale production environment, the wire forming machine can run 24/7, producing a consistent stream of high - quality wire - formed products. The automated wire feed, bending, and shaping processes ensure that there are no delays due to human error or fatigue. Additionally, the machine can be integrated with other manufacturing processes, such as assembly lines, further enhancing the overall production efficiency of the manufacturing facility.

III. Enhancement of Product Quality

A. Elimination of Human - Error - Induced Variations

Human error is a common source of product quality variations in manual or semi - automated wire forming processes. Inconsistent bending angles, uneven wire feeds, or inaccurate shaping can all lead to defective products. The NC system in Jinchun's wire forming machines eliminates these human - error - induced variations.

Since the machine's movements are precisely controlled by the NC program, each product is produced to the exact specifications defined in the program. The accuracy of the bending angles can be controlled within a fraction of a degree, and the wire feed rate can be maintained with a high level of consistency. This results in a significant reduction in product defects, improving the overall quality of the wire - formed products.

B. Real - Time Quality Monitoring

Jinchun's wire forming machines equipped with NC systems also feature real - time quality monitoring capabilities. Sensors are integrated into the machine to monitor key parameters such as wire tension, bending force, and product dimensions during the production process.

If any deviation from the set parameters is detected, the NC system can automatically adjust the machine's operation to correct the issue or stop the production process to prevent further production of defective products. This real - time quality monitoring not only ensures that each product meets the required quality standards but also provides valuable data for quality control analysis. Manufacturers can use this data to identify trends, improve production processes, and prevent quality issues from occurring in the future.

IV. Improvement in Product Precision

A. High - Precision Movement Control

The NC system in Jinchun's wire forming machines enables high - precision movement control. The motors and actuators used in these machines are capable of extremely accurate positioning. For example, the linear actuators can move the wire with a positioning accuracy of up to a few micrometers, while the rotary actuators can achieve angular accuracies of a fraction of a degree.

This high - precision movement control is crucial for producing wire - formed products with complex geometries and tight tolerances. In the production of medical - grade wire components or high - precision electronic connectors, where even the slightest deviation can render the product useless, the NC - controlled wire forming machines from Jinchun can meet these stringent requirements.

B. Compensation for Mechanical Tolerances

In any mechanical system, there are inherent tolerances in the components. The NC system in Jinchun's wire forming machines is designed to compensate for these mechanical tolerances. Through advanced algorithms and calibration techniques, the system can adjust the machine's movements to account for any variations in the mechanical components, such as the wear and tear of the bending dies or the elasticity of the wire.

This compensation mechanism ensures that the final product dimensions are maintained within the specified tolerances, regardless of the mechanical variations. As a result, Jinchun's wire - formed products exhibit a high

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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.