For the same 2D wire bending machine, the quotation in India is $6,000. Why is the quotation in China $9,000? For the same 3D wire bending machine, the quotation in India is $30,000, while the quotation in China is $40,000.

When you are purchasing a wire bending machine, do you also have such questions? Obviously, for machines with the same function, why is there such a big price difference between the two countries? As a professional wire bending machine manufacturer, we can responsibly share with you the steps to quickly find the machine equipment that meets your needs.

 

1. Whether the machine production technology is mature enough Since the 1980s in China, with the development of computer technology, the CNC system (CNC) has been introduced into the bending machine, marking that China's bending machine technology has entered the digital age and began to produce advanced CNC bending machines. Up to now, China's bending machine technology has developed for more than 40 years. In contrast, India only began to introduce automated bending machine technology in 1990.

3. Price comparison Perhaps due to the low labor cost in India, the bending machines in India are cheaper than those made in China. However, China has been researching and developing bending machines, and its maturity is self-evident. If you save a little money but cause frequent machine failures, the maintenance cost may be even higher. Jinchun can also produce low-priced products, but we can honestly inform you that the components used are definitely not the best. Although the accuracy of Chinese machines is not as good as that of German and Japanese machines, compared with India, the machines made in China will definitely be the most cost-effective.

 

 

4. Fast delivery ability The diligence of the Chinese is famous all over the world. Once the Chinese promise something, they will definitely do it. I believe many foreign friends who have traded with the Chinese know this. Generally, for the production of a bending machine, Jinchun's delivery period is 25 - 45 days. Adding the shipping time, it only takes about 2 months to bring the machine back to the factory.

5. Customized service Today's products need to be updated with each passing day. In order to survive, enterprises must adapt to customer needs and constantly update their products. Therefore, Jinchun is also constantly making progress, thinking about what customers think, worrying about what customers worry about, and constantly customizing various automated processing parts that meet specific requirements for customers to solve problems in the best way.

I believe that through the above points, you can better choose the bending machine you like to meet various wire production needs. If you are interested in wire bending machines or have further needs, please click the link: https://www.jinchunmachine.com/ for more detailed information.

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FOSHAN JINCHUN MECHANICAL EQUIPMENT CO.,LTD

Recently, wire - formed storage baskets have gained great popularity in the market and are experiencing a sales boom. If you want to achieve the automated production of such products, a wire bending machine is undoubtedly an ideal choice. However, wire bending machines are divided into two types: 3D and 2D. What exactly are the differences between them? If you are also considering this issue, let us, a professional manufacturer of wire bending machines, analyze it in detail for you. 

2D Wire bending machine

 

3D wire bending machine

 

I. Differences in the Shapes of Processed Products

The processing of a 2D wire bending machine is limited to a single plane, and it can only produce simple flat - type single products. All bending actions are completed within this plane, and it is incapable of handling products with requirements for three - dimensional structures.

In sharp contrast, the 3D wire bending machine can perform well in three - dimensional space, achieving multi - dimensional, multi - angular, and multi - faceted bending and forming. Whether it is a three - dimensional product with a complex structure or a flat product, the 3D wire bending machine can handle it easily, and its application range is much wider. 

2D bending

cloth hangers

2D bending

carton style

3D bending

wire basket

3D bending

supermarket hanger

II. Different Flexibilities of Bending Functions

The functions of a 2D wire bending machine are relatively limited. In terms of bending, it generally only has methods such as outer rotation and inner - die rotation. Even with the help of specific tooling, it is still very difficult to process relatively complex two - dimensional products.

The 3D wire bending machine has extremely powerful and flexible functions. It can complete various complex bending actions through multiple means such as the rotation of the rotating head axis and the lifting of the operating platform. What's more remarkable is that when using a 3D wire bending machine, there is no need to open additional molds. Just input the product data and quantity on the display, and the product processing can be automatically completed, which greatly improves production efficiency. 

III. Different Equipment Prices

In terms of price, the gap between the two is quite obvious. The price of a 2D wire bending machine is relatively affordable, generally ranging from 10,000 yuan to 50,000 yuan. Due to its advanced technology and powerful functions, the 3D wire bending machine usually has a higher price, roughly around 200,000 - 300,000 yuan. 

IV. Distinctive Control Systems

Most 2D wire bending machines adopt a control system that connects a PLC with a human - machine touch - screen. This system is easy to operate and get started with, and it can meet the basic production requirements for flat bending.

The 3D wire bending machine is equipped with a more advanced control system. Common ones include computer control systems and imported control cards. These systems not only have automatic imaging detection and alarm functions but also can achieve more complex motion control and have higher processing accuracy. 

3D Wire holding plate

3D wire feeding roller

3D wire bending workplate

 

Through the above comparisons, I believe everyone can more clearly determine which type of machine is suitable for their products. If you are interested in wire bending machines or have further procurement needs or technical inquiries, please feel free to click on the link: https://www.jinchunmachine.com/ to obtain more detailed information. We will wholeheartedly serve you, provide you with professional solutions, and help your production business thrive.

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ARC Welding (Manual Arc Welding) Machines and Related Introductions

Commonly Used Equipment:

• Arc Welding Power Source: This is the core equipment for manual arc welding. Commonly, there are alternating current (AC) arc welding power sources and direct current (DC) arc welding power sources. The structure of the AC arc welding power source is relatively simple and has a lower cost. It is suitable for welding common carbon steel and other materials where the requirements for welding quality are not extremely high. The DC arc welding power source has better arc stability and can be adapted to the welding of various metal materials, such as stainless steel and low-alloy steel. However, its price is usually higher than that of the AC arc welding power source. For example, the inverter DC arc welding machines of the ZX7 series have the characteristics of energy saving, portability and excellent arc stability, and are widely used in many small processing workshops and maintenance scenarios.

Selection Points:

• Welding Materials: If the main welding material is common low-carbon steel, the AC arc welding power source can basically meet the requirements and has a low cost. If it involves materials with high requirements for arc stability, such as alloy steel and stainless steel, it is recommended to choose the DC arc welding power source.
• Welding Workload: For maintenance scenarios where welding is occasional and the workload is small, a small, lightweight and relatively affordable arc welding machine is sufficient. However, for long-term and large-scale welding production occasions, an industrial-grade arc welding power source with appropriate power, stable performance and good durability should be selected.

TIG Welding (Tungsten Inert Gas Welding) Machines and Related Introductions

Commonly Used Equipment:

• TIG Welding Machine: Functionally, it can be divided into DC TIG welding machines, AC TIG welding machines and AC/DC dual-purpose TIG welding machines. The DC TIG welding machine is suitable for welding metals such as stainless steel, copper and titanium, with good arc stiffness and can achieve high-quality welding. The AC TIG welding machine is often used for welding aluminum, magnesium and their alloys because the alternating current can effectively break the oxide film on the surface of the welded parts, which is conducive to welding fusion. The AC/DC dual-purpose welding machine has the advantages of both and has a wider application range. Some digital AC/DC TIG welding machines of brands like Ruiling and Times have the function of precisely adjusting welding parameters and excellent welding effects.

Selection Points:

• Welding Materials: Determine the main metal material to be welded. For example, if welding aluminum and magnesium alloys, the AC TIG welding machine is the first choice. If stainless steel, copper, etc. are the main materials, the DC TIG welding machine can meet the requirements. When welding multiple materials in combination, the AC/DC dual-purpose TIG welding machine is more appropriate.
• Welding Precision Requirements: For scenarios with extremely high requirements for the appearance and quality of welds, such as the manufacturing of precision instruments and pipeline welding, a high-end TIG welding machine with high precision in adjusting welding parameters and good arc stability should be selected to facilitate the control of welding heat input and the state of the molten pool.
• Welding Current Range: Estimate the required welding current size according to factors such as the thickness of the welded parts, and choose a welding machine that can cover this current range with a certain margin. At the same time, match it with a welding torch with the corresponding cooling method (air cooling or water cooling) to ensure the smooth progress of welding.

MIG Welding (Metal Inert Gas Welding) Machines and Related Introductions

Commonly Used Equipment:

• MIG Welding Machine: It is divided into semi-automatic MIG welding machines and automatic MIG welding machines. The semi-automatic MIG welding machine requires the operator to hold the welding torch manually and is widely used in industries such as mechanical manufacturing and automobile maintenance, with relatively flexible operation. The automatic MIG welding machine is mostly used in automated production lines, with high welding efficiency and stable welding quality. From the perspective of power source types, there are tapped type, inverter type, etc. The inverter type MIG welding machine is becoming more and more widely used due to its advantages of energy saving, high efficiency and flexible adjustment of welding parameters. For example, the inverter type MIG welding machines of brands like Panasonic and Lincoln are highly favored in the market.

Selection Points:

• Welding Automation Degree Requirements: If it is for single-piece and small-batch production, maintenance operations, etc., the semi-automatic MIG welding machine is more appropriate because of its convenient operation and strong flexibility. For large-scale production and automated production lines with fixed welding tasks, the automatic MIG welding machine can greatly improve production efficiency and the stability of welding quality.
• Welding Materials and Process Requirements: For welding low-carbon steel, a MIG welding machine with carbon dioxide gas protection can meet the economic and quality requirements. For materials such as stainless steel and aluminum alloy, a welding machine that can be adapted to argon gas or corresponding mixed gas protection should be selected, and appropriate welding parameters should be adjusted according to the characteristics of the materials.

1. Exploring the 2D Wire Bending Machine
   The 2D wire bending machine, as a basic yet extremely important device, focuses on performing in the plane dimension. In the production of common metal hangers in daily life, it shows its great capabilities. By precisely setting the bending angle and length parameters, it can quickly bend straight metal wires into standard hanger shapes, which is efficient and cost-effective. The furniture manufacturing industry also favors it. For example, the decorative border lines of tables and chairs can be perfectly crafted by the 2D bending machine to form smooth and rounded arcs, adding delicate beauty to the furniture and enhancing its overall quality. Moreover, in the forming of wiring troughs for electrical equipment and the production of small metal fences for agriculture, the 2D wire bending machine, with its stable performance, continuously outputs high-quality bent wires, ensuring the smooth progress of the production process.
2. Unlocking the Magical World of the 3D Wire Bending Machine
   When the design requirements rise to the three-dimensional space, the 3D wire bending machine makes a grand appearance. The automotive manufacturing industry is an important battlefield for it to achieve great things. The intricate pipeline brackets inside vehicles and the unique metal skeletons of seats all rely on the exquisite shaping of the 3D wire bending machine. It can wind, twist, and bend the wire into various unimaginable shapes according to complex CAD model data, ensuring that each component not only precisely fits the vehicle body structure but also meets strict mechanical performance requirements. Looking at the aerospace field, the precision metal wire components used in satellite parts, aircraft landing gears, and other key parts, with the superb skills of the 3D wire bending machine, are perfectly transformed from design blueprints into real products, carrying the heavy responsibility of high-tech equipment. Even in the field of artistic creation, sculptors use the 3D wire bending machine to materialize their inspirations and create astonishing wire artworks, expanding the boundaries of artistic expression.
3. The Synergy of the Two, Creating Unlimited Possibilities
   In many large projects, the 2D and 3D wire bending machines do not exist in isolation but cooperate tacitly. For example, in the production of the metal decorative grille on the facade of a large building, first, the 2D bending machine is used to complete the formation of the basic plane grid units, and then the 3D bending machine is used to perform three-dimensional shaping on the connection parts and special-shaped nodes. Finally, they are spliced together to achieve a stunning overall decorative effect. This collaborative operation mode not only gives full play to the high-efficiency and low-cost advantages of the 2D machine but also breaks through the design limitations with the help of the 3D machine, achieving a high degree of integration of functionality and artistry.