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My friends all say that iron wire bending machines are great, but what exactly makes these machines so good?

Let's take a look at the working principle of an automatic iron wire bending machine to find out. It mainly involves the following key links and corresponding steps:









01


Feeding Preparation
Feeding Link Loading Preparation




02


Fixed-Position
Positioning Link Wire - feeding Wheels




03


Bending Selection
Bending Link Mold Selection and Installation

















04


Welding Preparation
Welding Link (if with welding function) Welding Preparation




05


Repetition
Repetition and Finished - product Output Link Circular Operation




06


PLC control system
the control system (PLC) of the automatic bending PLC plays a core coordinating and commanding role














1. Feeding Link Loading Preparation:

Place the coiled iron wire on the material rack equipped with the machine. The material rack usually has adjustable devices that can adapt to the placement of coils of different specifications. It can also adjust the tension of the iron wire to ensure that the iron wire can be fed out smoothly and orderly. Feeding Drive: The feeding of the iron wire is achieved by the feeding rollers. The feeding rollers are generally composed of multiple pairs and are powered by the feeding servo motor.

2. Positioning Link Wire - feeding Wheels:

After the iron wire is transported to the designated position, the wire - feeding wheels of the machine come into play. The clamping force of the wire wheels can be adjusted according to factors such as the thickness and material of the iron wire to ensure that it can be firmly clamped without damaging the iron wire. Coordinate Positioning: With the help of the positioning components on the machine (such as positioning pins, positioning blocks with scale marks, etc.) and the information fed back by the sensors, the position of the iron wire in the three - dimensional space is accurately determined. This provides accurate starting coordinates for the upcoming bending operation and ensures that the bending angle, direction, etc. meet the preset requirements.

3. Bending Link Mold Selection and Installation:

According to the requirements of the shape and angle to be bent, select the appropriate bending mold and install it on the bending head. Bending molds come in different shapes and specifications, such as common fixed - angle molds like 90 - degree and 180 - degree molds, or arc molds used to bend specific arcs, to meet diverse bending needs. Bending Action Execution: Driven by the bending drive device (such as a hydraulic system, pneumatic system, or electric servo system), the bending head moves according to the pre - set program and parameters, driving the bending mold to perform the bending operation on the clamped and fixed iron wire. During the bending process, the control system strictly controls key parameters such as the bending speed, force, and angle to ensure that the accuracy of each bending can reach the set standard.

4. Welding Link (if with welding function) Welding Preparation:

When the iron wire is bent to the stage where welding is required (some iron wire products need welding to fix the shape, etc.), the welding execution components start to prepare. The welding torch (or welding head) will move to the designated welding position, and its type depends on the specific welding process adopted (such as arc welding, laser welding, resistance welding, etc.). Welding Operation: Driven by the welding movement mechanism, the welding torch welds the welding parts of the iron wire according to the preset welding path and trajectory under the precise control of the welding control system.

5. Repetition and Finished - product Output Link Circular Operation:

The above steps of feeding, positioning, bending, and welding (if any) will be continuously repeated according to the design requirements of the product until all the processing procedures such as bending and welding of the entire iron wire product are completed. Finished - product Output: After the iron wire product is processed, the clamping components release the clamping of the iron wire, and the finished product is transported out through the machine's discharging device (such as a conveyor belt or discharge chute), completing the entire automatic processing process. Then the machine can continue to process the next batch of iron wire products.










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Throughout the whole process, the control system (PLC) of the automatic bending machine plays a core coordinating and commanding role. It receives information such as product parameters and process requirements input by the operator and combines with the real - time operating status of the machine fed back by various sensors to precisely control the motors, drive devices, and execution components of each link, ensuring the efficient and accurate automatic bending and processing of iron wire.



It seems that wire bending equipment is truly the best choice for start - up manufacturers that require automated production. If you are interested in wire bending machines or have further needs, please click the link: https://www.jinchunmachine.com/ to obtain more detailed information.





Hello, world!
Foshan Jinchun Industrial Automation Technology Co.,Ltd

Rotary 3D Bending Machine (Three-dimensional)(Suitable for products with small wire diameter and long length)


Rotary Head 3D Bending Machine (Three-dimensional)(Suitable for products with large wire diameter and short length)
Parameter between Rotary 3D bending machine and Rotary Head 3D bending machine


Name

Rotary 3D Bending Machine

(Three-dimensional)



Rotary Head 3D Bending Machine

(Three-dimensional)






Wire Rack
Regulaly 500KG to 1T, for wire diameter above 8mm, 1.5T-2T is commonly used.


Bending Degree

270 - 360°



270°




Operation Process
Rotary 3D Bending Machine: Straightening and wire feeding (through the stabilizing disc) - Gearbox wire feeding (the gearbox shaft has an additional 360-degree rotating three-dimensional function) - Bending (inner and outer rotation, platform translation in all directions) - Cutting.

Rotary Head 3D Bending Machine: Straightening and wire feeding - Bending - Lifting - Rotating arm - Cutting.




Number of Axes

8 axes (for soft materials with a diameter of 3 - 8mm, and for hard materials with a diameter of 3 - 6mm).

9 axes (for soft materials with a diameter of 3 - 10mm, and for hard materials with a diameter of 3 - 8mm).



5 axes (for soft materials with a diameter of 3 - 8mm, and for hard materials with a diameter of 3 - 6mm).

6 axes (for soft materials with a diameter of 3 - 10mm, and for hard materials with a diameter of 3 - 8mm).




Advantages

1. Adopting German imported aerospace aluminum gearbox, which supports 360-degree rotation, is dust-proof and oil-proof, saves more time for adjusting and changing materials, has low wear and tear, and a longer service life.

2. Equipped with a wire stabilizing disc for wire feeding (the wire below 3.5mm is more stable).

3. Equipped with a wire pressing rod, which is better for producing wires with small diameters and has high flatness.

4. Equipped with its own frame and safety protection disc, which is more dust-proof than the conventional 270° ones.

5. The self-equipped bending seat causes little surface wear and scratch to the wire, and can produce any three-dimensional shape.

6. Generally, there are 7 axes on the market, while ours start from 8 axes (wire feeding + bending + wire rotation + inner rotation + overall lifting + pallet + translation + cutter, with additional left and right translation; 9 axes have an additional gearbox translation, both front and back).



1. Adopting German imported aerospace aluminum gearbox, which supports 270-degree rotation, is dust-proof and oil-proof, saves more time for adjusting and changing materials, has low wear and tear, and a longer service life.

2. Equipped with a wire stabilizing disc for wire feeding (the wire below 3.5mm is more stable).

3. Equipped with a wire pressing rod, which is better for producing wires with small diameters and has high flatness.

4. Equipped with its own frame and safety protection disc, which supports 270-degree rotation and rotary head rotation.

5. The motor has sufficient power and is especially suitable for products with a large wire diameter span and short length.




Price Range in USD

27,000 - 50,000



27,000 - 65,000













Rotary 3D Bending Machine







Rotary Head 3D Bending Machine






Factors Affecting Price



Equipment Specifications and Functions: Generally speaking, bending machines that can handle thicker wire diameters, a wider range of bending angles, and have more complex functions will have relatively higher prices. For example, equipment with functions such as automatic feeding, multi-axis linkage, and online detection will usually cost much more than ordinary equipment.
Manufacturing Process and Materials: Bending machines produced using advanced manufacturing processes and high-quality materials will have increased costs and corresponding higher prices. High-quality materials and exquisite craftsmanship can ensure the durability, stability, and precision of the equipment and extend its service life.
Brand and Reputation: Well-known brands of 3D CNC wire bending machines usually have better guarantees in terms of quality, after-sales service, and technical support, so their prices will also be on the high side. Consumers are often more willing to pay for the reputation and word-of-mouth of the brand when making purchases.
Technical Content: With the continuous development of science and technology, some 3D CNC wire bending machines with high intelligence and automation levels, such as those capable of realizing functions like remote monitoring, fault diagnosis and early warning, and adaptive adjustment, will have higher prices due to the integration of advanced technologies.




In conclusion, the price range of 3D CNC wire bending machines is quite wide. Enterprises should make comprehensive considerations based on their own production needs, budgets, and requirements for equipment performance and other factors when choosing to select the most suitable equipment for themselves.





Foshan Jinchun Industrial Automation Technology Co.,ltd
Rotary 3D Bending Machine







I hope this blog is helpful to you. If you still want to know other information about 3D CNC wire bending machines, you can continue to ask me questions. Welcome to click on the link: https://www.jinchunmachine.com/ to get more details. We will do our best to provide you with professional solutions and help your production business thrive!

In various fields such as handicrafts, machining and architectural decoration, wire bending tools play a crucial role. They can help us accurately bend the wire into the desired shape to meet the requirements of different projects. Today, take the Fuleite wire bending machine as an example to tell you in detail how to use this kind of wire bending tool.
Preparation before Use



Familiarize Yourself with the Equipment StructureUsually, the machine has a stable body equipped with an operation panel and a bending die. In addition, there are parts such as the wire inlet, wire outlet and transmission device. Clearly knowing the position and function of each component is the first step for smooth operation.
Check the Equipment ConditionIt is essential to conduct a comprehensive inspection of the Fuleite wire bending machine. Check whether there is any damage, cracks and other conditions on the appearance of the machine, ensure that all connection parts are firm and the screws are not loose. Then, turn on the power supply, open the machine switch and observe whether the indicator light of the equipment lights up normally and whether there is any abnormal sound or vibration during operation.
Prepare the WireAccording to the shape you want to bend and the project requirements, select the wire of appropriate specifications, such as iron wire, steel wire or copper wire, and at the same time determine the thickness of the wire.


Parameter Setting



Bending Angle SettingOn the operation panel of the Fuleite wire bending machine, there will be function buttons or knobs specially used to set the bending angle. According to the actual required bending angle value, accurately input or adjust the corresponding parameters through the operation panel. During the setting process, carefully check to avoid the situation that the angle deviation is too large and the finished product does not meet the requirements.
Feed Speed SettingThe feed speed determines the speed at which the wire enters the machine for bending operation. According to factors such as the material, thickness and complexity of bending of the wire, reasonably adjust the feed speed parameters on the operation panel to find a suitable value that can both ensure the bending quality and take into account the efficiency.

Actual Operation Steps



Wire FeedingSlowly feed one end of the prepared wire into the wire inlet of the Fuleite wire bending machine and ensure that the wire can move forward smoothly along the track or guide device set inside the machine. Always pay attention to the direction of the wire to avoid jamming or deviating from the track.
Start the Bending OperationWhen the wire reaches the position of the bending die smoothly, press the start button on the operation panel and the transmission device of the machine will start to work, driving the bending die to bend the wire according to the set angle, radius, feed speed and other parameters.
Wire Out and Repeated OperationAccording to the specific production requirements, the same wire can be bent multiple times. For example, when making a complex frame structure, the bent wire can be sent into the wire inlet and the next round of bending operation can be carried out according to the previously set parameters and operation steps until the final shape is completed.


Maintenance and Storage after Operation



Clean the MachineAfter the wire bending operation is completed, turn off the power switch of the Fuleite wire bending machine in time and then clean the machine. Keeping the machine clean and tidy can not only prolong the service life of the machine but also ensure the accuracy of the next use.
Check the PartsCheck the various parts of the machine again to see if there is any wear, loosening and other conditions during the operation. If it is found that some parts need to be replaced or repaired.
Storage and PlacementPlace the Fuleite wire bending machine in a dry, ventilated and safe place for storage to avoid the machine being in a humid, high-temperature or corrosive gas environment for a long time.



In short, when using wire bending tools such as the Fuleite wire bending machine, we need to carefully do every step, from preparation work to parameter setting, to actual operation and finally to maintenance and storage. Only in this way can we give full play to the advantages of such tools and produce high-quality bent wire products that meet our requirements. I hope the above introduction can be helpful to you. If you have any questions or experiences in the process of using, you are also welcome to share and communicate in the comment area.

In today's advanced manufacturing sector, the variety of bending tools is truly rich and colorful, providing precise and efficient solutions to meet various production needs. Here is an introduction to some common types of bending tools on the market:


Classification by Power Source


Hydraulic Bending Machine: This is a widely used powerful tool that provides immense power through the hydraulic system and can easily bend metal sheets of various thicknesses and materials, such as carbon steel plates and stainless steel plates. Its advantages lie in its great power, good stability, and the ability to achieve high-precision bending processing. It is often used in the manufacturing of large metal structural components, such as steel beams in the construction industry and large equipment shells in mechanical manufacturing.


Servo Electric Bending Machine: Utilizing advanced servo motors and control systems, it has excellent features such as fast response speed, high positioning accuracy, and good repeatability. It not only meets the requirements of high precision and high efficiency bending but also enables automated production, significantly improving production efficiency. It is suitable for industries with extremely high demands for product quality and production efficiency, such as the automotive manufacturing and electronic equipment production.


Mechanical Bending Machine: Its structure is relatively simple and relies on manual or motor-driven lever mechanisms to achieve the bending of workpieces. Although its precision and efficiency are relatively low, it is convenient to operate and has a low cost. For small-batch and low-precision workpiece processing, it is an economical choice and is commonly found in some small processing workshops or individual artisans.




























Classification by Processing Materials


Sheet Metal Bending Machine: Specifically designed for the bending processing of metal sheets, it can handle various materials such as aluminum sheets and copper sheets. It has different bending capabilities and specifications to adapt to various processing needs from thin sheets to thick sheets and is widely used in industries such as home appliance manufacturing and architectural decoration. It can bend the sheets into various shapes for the production of shells and structural components.


Pipe Bending Machine: Developed for the bending processing of metal pipes, it can precisely bend and shape round pipes, square pipes, rectangular pipes, etc. Equipped with special molds and fixtures to ensure that the pipes do not deform or rupture during the bending process, it is often used in furniture manufacturing, pipe laying in the construction industry, and pipe processing in mechanical manufacturing.


Special Material Bending Machine: With the development of technology, some special materials such as titanium alloys, copper alloys, and composite materials are increasingly widely used in high-end fields such as aerospace and medical equipment, and special material bending machines have emerged. These bending machines require special structures and materials to meet the processing needs of special materials and ensure that the material properties are not affected during the bending process, thereby manufacturing high-quality aerospace components, medical devices, and other products.



Classification by Function


Ordinary Bending Machine: It has basic bending functions and is mainly used for the bending of metal sheets. It is suitable for general metal processing enterprises and can meet the daily basic bending needs, such as bending metal sheets into simple angles for the production of some basic metal components.


Multifunctional Bending Machine: It adds multiple functions such as shearing, punching, and embossing on the basis of ordinary bending machines, achieving multi-purpose in one machine. This type of bending machine can complete multiple processing procedures in one setup, greatly improving equipment utilization and processing efficiency, saving equipment investment and production time for enterprises. It is suitable for metal processing enterprises that require multiple processing functions.


CNC Bending Machine: Controlled by a CNC system, it can automatically complete the bending processing of workpieces through programming settings. It has significant features such as high precision, high efficiency, and easy operation. It can precisely control the bending angle, depth, and speed and is widely used in industries such as automobiles, home appliances, and construction that have high requirements for product precision and quality. It can achieve high-precision bending processing of complex shapes.

























In addition to the above main types of bending machines, there are also some auxiliary bending tools that play an important role in actual production, such as the bending machine follow-up vehicle, bending magnetic angle auxiliary tool, and laser marking instrument. They can help improve bending precision, efficiency, and safety.


We offer various types of bending tools. Whether you are looking for efficient equipment suitable for large-scale production or small tools to meet personalized customization needs, you can find the most suitable solution here. If you are interested in wire bending machines or have further needs, please click the link: https://www.jinchunmachine.com/ for more detailed information.

In the field of metal processing, which is filled with creativity and challenges, the automatic bending machine is undoubtedly a miraculous "craftsman" with extraordinary abilities, playing a vital and crucial role. Among them, the 3D rotary head machine and the 3D wire forming machine, etc., are even more like pioneers in the industry, shining brightly on the production front line like brilliant stars.


Furthermore, when we focus on and explore the rotary head wire forming machine in detail, its interior contains an ingenious and unique working mechanism that is truly amazing. It innovatively adopts the ingenious design of the rotary head not rotating while the wire remains stationary. The structure of the head has been carefully crafted to be extremely lightweight and flexible. When the equipment starts up with a roar and operates at high speed, it precisely relies on this excellent mode of the rotary head not rotating while the wire remains stationary. It seems to be endowed with a pair of "skillful hands" that are as steady as a mountain and highly precise, which can skillfully avoid all kinds of error risks that are prone to occur due to the thin and delicate wire during the strict forming process with the finesse of achieving much with little effort. It lays a solid foundation for the rapid and stable progress of the entire production process, ensuring that each bending process can be as accurate as measured by a ruler, without any deviation.


When it comes to the convenience of operation, the automatic bending machine performs even more outstandingly and astonishingly. The computer control system equipped with it seems to have the agility of a lightning bolt. The startup and shutdown operations can be completed in an instant, without any delay or sluggishness at all. It seems that time speeds up here, greatly reducing the precious time consumed in the preliminary preparation. The design of the operation process seems to have been enchanted by the "simplification" magic, being as clear as a children's picture book. Even a novice worker who has just entered the industry and has no experience can easily master this precision equipment after just a little study and exploration. Moreover, it has a global vision and fully considers the actual needs of multi-personnel cooperation in the wave of globalization. It very thoughtfully provides multi-language operation options, enabling operators from all over the world, with different nationalities and speaking different languages, to have a smooth "conversation" with it without any obstacles and achieve seamless connection. Especially worthy of praise is that its computer operation interface is just like a considerate and readily available assistant. When the intense and busy production process is underway, operators can completely adjust the bending speed precisely and flexibly according to the actual working conditions at any time and place. Once they detect that there are parts of the program that need to be optimized and improved, they can also make immediate modifications and improvements, thus perfectly adapting to various complex, changeable and unpredictable production demand scenarios.

The "stage" of the automatic bending machine is boundless, and its "application scope" extends everywhere. It is like an all-powerful superstar galloping across numerous industry fields. In the highly competitive automotive industry, without its assistance, the intricate and fine wire forming processes inside car seats would be almost impossible to carry out. After being carefully shaped by it, the bent wire structures fit the seat frame precisely, as if custom-made for the occupants, firmly providing the dual guarantees of comfort and safety. Stepping into the kitchen and bathroom space filled with a lively atmosphere, from the common kitchen and bathroom hardware accessories to the kitchen and bathroom pendants that combine practical aesthetics and exquisite style, the automatic bending machine is like a behind-the-scenes hero, silently helping one after another delightful and delicate items to come out amazingly, fully meeting people's eager longing and unremitting pursuit for a high-quality home life. Stepping into the toy manufacturing industry full of fantasy and unlimited creativity, facing various uniquely designed, cute and lovely toy accessories, under its flexible and changeable bending and shaping magic, it seems to be injected with a soul, endowing toys with vivid and charming forms and instantly lighting up the innocent and happy childhoods of children. Returning to the precise and rigorous instrument and meter industry where no mistakes are allowed, facing the almost demanding high-precision requirements in the instrument accessory forming process, it can calmly and unhurriedly resolve them one by one, as if possessing the magical skill of turning the ordinary into the extraordinary, firmly ensuring the precise operation of the instruments. Then, turning our eyes to the exquisitely beautiful and magnificent art and handicraft making field, it is like a master who can turn a stone into gold, transforming one ordinary metal wire into an elegant line full of profound artistic charm, outlining and carving out astonishing masterpieces stroke by stroke. In the field of supermarket shelf accessory forming, behind the birth of those accessories that need to be both sturdy and durable enough to withstand the test of heavy loads and have a reasonable shape to fit the space layout, its outstanding contributions are also indispensable, ensuring that the shelves can steadily carry all kinds of dazzling commodities. In a word, on the vast territory of various fields that require metal wire forming accessories, the automatic bending machine undoubtedly deserves to be called the mainstay and an indispensable and powerful arm, just like a powerful engine, continuously injecting highly efficient, powerful, precise and error-free strong power into metal furniture making, wire bending and other processes, and driving various industries to march forward and thrive all the way.

















在金属加工领域，自动折弯机主要应用于哪些方面？
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请再润色一下这段英文，使其更流畅。