What Is Butt Fusion Welding Machine?

Are you tired of high production costs eating into your bottom line? Look no further than the automatic wire straightening and cutting machine. This revolutionary technology has the potential to significantly reduce production costs and streamline your manufacturing process. In this article, we will explore how this innovative machine can help your business save money and increase efficiency. Stay tuned to learn more about the benefits of investing in an automatic wire straightening and cutting machine.In today's competitive manufacturing industry, reducing production costs is a key priority for companies looking to maximize their profits and stay ahead of the competition. One way to achieve this is by investing in advanced machinery and technology that can streamline processes and increase efficiency. XLC, a leading provider of industrial equipment, offers an automatic wire straightening and cutting machine that is revolutionizing the way companies produce wire products. In this article, we will explore how XLC's machine can help businesses save time and money. 1. Increased Efficiency Through Automation With XLC's automatic wire straightening and cutting machine, companies can say goodbye to time-consuming manual processes. This advanced machine is equipped with cutting-edge technology that automatically straightens and cuts wire with precision and accuracy. By eliminating the need for manual labor, companies can significantly increase their production output and reduce the risk of errors. This not only saves time but also reduces the need for additional resources, ultimately leading to cost savings. 2. Minimized Material Waste Another way that XLC's machine helps reduce production costs is by minimizing material waste. Traditional methods of straightening and cutting wire often result in a significant amount of scrap material that is discarded. With XLC's machine, companies can optimize the use of materials by cutting only what is necessary, reducing waste and maximizing efficiency. This not only helps save money on raw materials but also contributes to a more sustainable manufacturing process. 3. Improved Accuracy and Consistency One of the key benefits of using XLC's automatic wire straightening and cutting machine is the improved accuracy and consistency it offers. Manual processes are prone to human error, leading to variations in the quality of the final product. With XLC's machine, companies can achieve a high level of precision and consistency in every wire product produced. This not only improves the overall quality of the products but also reduces the likelihood of defects and rework, ultimately saving companies time and money. 4. Faster Production Times By automating the wire straightening and cutting process, XLC's machine allows companies to produce wire products at a much faster rate. The machine is capable of straightening and cutting wire at high speeds, greatly reducing production times and increasing overall efficiency. This means that companies can fulfill orders more quickly, meet tight deadlines, and take on more projects, ultimately leading to increased profitability. Additionally, faster production times translate to lower labor costs, as fewer workers are needed to operate the machine. 5. Long-Term Cost Savings While investing in XLC's automatic wire straightening and cutting machine may require an upfront investment, the long-term cost savings are well worth it. By increasing efficiency, minimizing material waste, improving accuracy, and reducing production times, companies can see a significant return on their investment over time. With reduced production costs and increased profitability, companies can reinvest their savings into other areas of their business and continue to grow and expand. In conclusion, XLC's automatic wire straightening and cutting machine offers a multitude of benefits that can help companies reduce production costs and increase efficiency. By investing in this innovative technology, companies can streamline their manufacturing processes, minimize waste, improve accuracy, and ultimately save time and money. With its advanced features and cutting-edge technology, XLC's machine is a game-changer for companies looking to stay competitive in today's fast-paced industry.ConclusionIn conclusion, investing in an automatic wire straightening and cutting machine can significantly reduce production costs for businesses. By automating the process of handling wire, companies can save on labor costs, minimize waste, and increase production efficiency. This not only leads to cost savings in the long run but also improves the overall quality of the end product. As technology continues to advance, it is crucial for businesses to stay competitive by adopting innovative solutions like automatic wire straightening and cutting machines. By doing so, companies can maximize their profits and stay ahead in the market.

In the field of metal processing, fixed cut - off and straightening machines with convenient operation are playing an increasingly important role. The following are the key points for simplifying the processing flow and operation suggestions summarized from relevant articles: I. Equipment Characteristics and Advantages Adjustable Straightening Roller Spacing Technology   Through specific adjustment components, the spacing of the straightening rollers can be flexibly adjusted to adapt to steel wires of different diameters, such as 1.5 - 3mm steel wires, improving the versatility of the equipment. (Keywords: adjustable straightening roller spacing, different wire diameters) Programmable Control Flying Shear Cutting   Using PLC programmable control and servo flying shear cutting, the cutting length can be set arbitrarily. The operation is simple, straightening is fast, and the surface of the wire is not damaged. (Keywords: PLC programmable control, servo flying shear cutting, simple operation) Automatic Operation Fault Detection, Early Warning and Alarm Function   The equipment has the ability to automatically detect the operating status, promptly discover and prompt faults, ensuring the stability of production. (Keywords: automatic fault detection, production stability) Output Setting Function   The output can be set according to requirements, which is convenient for production management. (Keywords: output setting, production management) II. Key Points for Simplifying the Processing Flow Straightening Mechanism Design of Straightening Rolls   The straightening channel is set through axially, and there are multiple adjustment channels radially. Adjustment parts and straightening parts are set in the channels, which can straighten the steel bars circumferentially. (Keywords: straightening roll design, straightening channel) Function of Adjustment Parts   By adjusting the position of the adjustment parts in the radial direction of the straightening roll, the limitation of the straightening parts on the steel bars is changed to adapt to steel bars of different specifications. (Keywords: adjustment parts function, different bar specifications) Stress Removal by High - speed Rotation   The high - speed rotation of the straightening rolls can remove the stress of the steel bars, enabling the steel bars to enter and exit straight, improving the straightening effect. (Keywords: high - speed rotation, stress removal) Cutting Mechanism Cooperation between Flying Shear Discs and Cutting Blade   Two flying shear discs drive the cutting blade, ensuring continuous steel bar transportation during the shearing operation and reducing the slipping and wear on the surface of the steel bars. (Keywords: flying shear discs, cutting blade cooperation) Linear Velocity of the Cutting Blade   The linear velocity of the cutting blade should not be less than the speed of the conveying mechanism transporting the steel bars to ensure the accuracy and flatness of cutting. (Keywords: cutting blade linear velocity, cutting accuracy) Conveying Mechanism Reasonable Setting   It includes conveyor belts, conveying wheels, etc., ensuring the stability and direction accuracy of the steel bars during transportation. (Keywords: conveying mechanism setting, transportation stability) Coordination with Other Mechanisms   It cooperates with the straightening mechanism and the cutting mechanism to achieve continuous processing of steel bars. (Keywords: mechanism coordination, continuous processing) Positioning Mechanism Using components such as positioning rollers and positioning plates, the steel bars are strictly kept straight during transportation after entering the cutting box, improving the accuracy of fixed - length cutting. (Keywords: positioning mechanism, fixed - length cutting accuracy) The length of fixed - length cutting can be adjusted to enhance the adaptability of the equipment. (Keywords: adjustable fixed - length cutting, equipment adaptability) Measuring Mechanism   It accurately measures the conveying length of the steel bars, providing an accurate basis for the cutting operation. (Keywords: measuring mechanism, cutting basis) III. Operation Suggestions Equipment Inspection Mechanical Components   Check all mechanical components of the cutting machine, such as straightening rolls, cutting tools, and the transmission system, to ensure there is no wear or looseness. (Keywords: mechanical component inspection, wear and looseness) Electrical System   Confirm that the electrical system is operating normally, and there are no faults in the control panel, sensors, and circuits. (Keywords: electrical system inspection, fault - free operation) Lubrication System   Ensure that the lubrication system is normal, and all moving parts are fully lubricated. (Keywords: lubrication system inspection, full lubrication) Shearing Parameter Setting Cutting Length   Accurately set the cutting length on the equipment control panel according to production requirements. (Keywords: cutting length setting, production requirements) Speed Adjustment   Reasonably set the straightening and cutting speeds according to the material and thickness of the steel bars. (Keywords: speed adjustment, material and thickness) Loading Operation Place the Coils Smoothly   Use a decoiler to correctly install the coils on the feeding rack, ensuring a smooth feeding process. (Keywords: coil placement, smooth feeding) Guide Adjustment   Accurately adjust the position of the steel bars through the guiding device, aligning them with the center line to prevent deviation. (Keywords: guide adjustment, center line alignment) Start - up and Operation Monitoring No - load Test Run   After setting the parameters, first conduct a no - load test run to check the working status of each component. (Keywords: no - load test run, component status) Real - time Observation   Closely monitor the straightening and cutting conditions of the steel bars to ensure that the cut is flat, free of burrs, and the size meets the requirements. (Keywords: real - time observation, cutting quality) Precision Control   Use the control system to monitor the cutting length. If there is an error, stop the machine in time and adjust the parameters. (Keywords: precision control, length error adjustment) Maintenance Regular Cleaning   Timely remove debris, iron filings, etc. from the surface of the equipment, especially around the cutting blades and transmission parts. (Keywords: regular cleaning, debris removal) Component Inspection and Replacement   Regularly check the wear of key components such as straightening rolls and cutting tools. If necessary, grind or replace them. (Keywords: component inspection, wear check and replacement)   Through the above key points and operation suggestions, fixed cut - off and straightening machines with convenient operation can simplify the processing flow while improving production efficiency and product quality, bringing greater convenience and benefits to metal processing.

Say goodbye to the inefficiency and errors of traditional manual bending! The Jinchun 2D CNC Wire Bending Machine is specially designed for the precision shaping of metal wires. With an accuracy of 0.1mm level, it can easily handle iron wires, stainless steel wires, and copper-aluminum wires (round/square/flat wires). From simple hooks to complex irregular fasteners (S-hooks, carabiners, rectangular rings), it can achieve rapid shaping within 30 seconds, increasing the efficiency by 300%! 【Why Choose This Equipment?】Complex Processes, Solved with One Click   Curved bending of steel wires for car seats? Precision rectangular rings for bathroom accessories? Symmetrical structures of pet cage door fasteners?   The PLC intelligent system has preset hundreds of programs. For complex planar fasteners, there is no need for repeated debugging. Even beginners can quickly become experienced masters!Versatile and Multifunctional, One Machine for Multiple Uses   Suitable for wire diameters of 2-8mm, seamlessly switching among scenarios such as automotive parts, kitchen and bathroom hardware, handicrafts, and home appliance frames:✅ Automotive Parts Industry: Seat belt buckles, seat frames, door lock linkages✅ Home Hardware: Stainless steel clothes hangers, basket handles, curtain hooks✅ Industrial Manufacturing: Fan protective nets, shelf support parts, garden tools✅ Consumer Field: Hair accessory parts, carabiner rings, pet cage door bolts Precise Control: With a repeat positioning accuracy of 0.1mm level, it eliminates the embarrassing situation of fastener assembly jams.   Strong Compatibility: Supports round wires (Φ2-8mm), square wires (2-6mm), and flat wires (thickness × width ≤ 4×12mm)Intelligent Error Prevention: Automatically stops when the torque is overloaded, and gives real-time alarms for wire jams, reducing the reject rate by 90% directly.Durable: High-carbon steel molds + imported bearings, capable of continuous production for 24 hours, with a service life of over 100,000 hours.【Service Commitment】   Free Machine Testing: Send samples for trial processing, and we will deliver the goods only after you are satisfied!   48-hour Response: Over 100 service outlets nationwide Lifetime Escort: Operation training + supply of accessories at cost price  

In the production field of stainless steel barbecue grids, efficiency and quality have always been the core of enterprise competition. The birth of the 2D Frame Bending and Butt Welding All-in-One Machine has brought a disruptive revolution to the industry. It is not just a piece of equipment but a set of efficient, intelligent, and precise production solutions. I. Core Parameters - Precisely Defining Industry Needs Equipment Name: 2D Frame Bending and Butt Welding All-in-One Machine, tailor-made for stainless steel barbecue grid production.Industry Adaptation: Accurately matches the full-scenario production needs of stainless steel barbecue grids, easily handling both household small-scale barbecue grids and commercial large-scale grills.Production Capacity Engine: With an efficient output of 8-10 pieces per minute, the daily production capacity exceeds 12,000 pieces, representing a 3-fold increase compared to traditional equipment. During the barbecue peak season, it can quickly meet surging market orders and help enterprises seize market opportunities.Material Compatibility: Suitable for common stainless steel wires such as 304 and 201, covering a full specification range of wire diameters from 2-6mm. It can perfectly process both delicate mesh wires and sturdy frame wires, ensuring consistent product quality. II. Intelligent Mechanical Performance - Remold  Production Logic 1. Microcomputer Full-Process Intelligent Control Equipped with an advanced industrial-grade programming system, it has preset over 300 bending motion combinations. The bending speed is controlled by a microcomputer-programmed system, enabling rapid generation of full-category grill frame borders such as square, circular, and special-shaped ones. Whether it is a simple and regular square grill or a uniquely shaped wavy grill pan border, simply input parameters into the system, and the equipment can quickly respond. It supports 5-second rapid model changes, one-click switching of product parameters, a 70% improvement in order response efficiency, and easily achieves flexible production of small batches and multiple varieties. 2. Five-Axis Remold  Automated Production Line Automatic Feeding: Driven by high-precision servo motors, the feeding accuracy reaches ±0.1mm, eliminating manual feeding deviations and ensuring that each wire is accurately delivered to the processing position. Combined with the automatic unloading function, the entire feeding and unloading process is smooth and efficient, reducing manual intervention and labor intensity. Intelligent Straightening and Cutting: Equipped with a high-frequency hydraulic cutting system, the incision flatness error is <0.05mm, effectively reducing welding preprocessing procedures. The straightening function can quickly correct bent wires, providing a high-quality raw material foundation for subsequent processing. Multi-Axis Bending Molding: The angle control accuracy is ±1°, achieving one-time molding of complex arcs and eliminating traditional manual secondary correction. Whether right angles, rounded corners, or complex curved shapes, they can be accurately presented, ensuring that the product appearance is highly consistent with the design drawings. 3. Welding Module - Redefining Quality Standards Dual-Station Mechanical Hand Pliers: Equipped with 2 sets of mechanical hand pliers, which can synchronously clamp and position to ensure absolute accuracy of welding spacing at ±0.5mm. During welding, stable clamping force can effectively prevent wire displacement and ensure the stability of welding quality. 40KW Precision Welding System: Using constant current welding technology, the solder joint strength is increased by 30%, the surface roughness Ra≤1.6μm. The welded products are not only firm and durable but also have a smooth and flat appearance, requiring no additional grinding treatment. Intelligent Temperature Control Anti-Deformation: With a built-in circulating water cooling system, it real-time monitors the welding temperature and controls the welding thermal deformation rate within 0.3%. Even for large-area barbecue grid welding, it can maintain good flatness, meeting the production requirements of high-quality products. III. Efficiency Revolution - Recalculating the Input-Output Ratio Manpower Cost Compression: A single device can replace 8-10 workers, saving over 600,000 yuan in annual labor costs. Automated production reduces dependence on manual labor, eliminating the need for enterprises to worry about recruiting and training workers, while also reducing the risk of production instability caused by personnel turnover. Yield Rate Surge: Full-process automated control reduces the defect rate from 3% in traditional processes to 0.5%. It minimizes material waste and rework costs caused by defective products, improving the economic benefits of enterprises. Energy Consumption Optimization: Energy-saving servo motors + intelligent temperature control system reduce unit energy consumption by 18%. In today's era of advocating green production, it can not only save operating costs for enterprises but also meet environmental requirements and achieve sustainable development. Pioneer of Flexible Production: It meets customers' diverse needs and enhances enterprises' competitiveness in the market, especially suitable for business scenarios with high requirements for delivery speed, such as e-commerce platforms and foreign trade orders. IV. Scenario Applications - Unlocking New Dimensions of Grill Production 1. Large-Scale Production of Standard Products For standard products such as circular grills (Φ200-Φ600mm) and square grills (300×500mm and other conventional specifications), the 2D Frame Bending and Butt Welding All-in-One Machine can achieve stable and efficient large-scale production. Take a large barbecue supplies manufacturer as an example; after introducing this equipment, the monthly output of standard grills increased from 50,000 pieces to 150,000 pieces, and product quality was significantly improved, with the customer complaint rate dropping by 80%. 2. High-End Customization Solutions The equipment also has obvious advantages in meeting the personalized needs of high-end customers. Whether it is special-shaped grill pan borders (elliptical, wavy, polygonal star-shaped, etc.) or barbecue grids with special patterns, they can be formed with one-click programming. A creative home furnishing brand successfully opened up the high-end market through customized barbecue grid products, with product prices increased by 50% and profit margins significantly growing. 3. Quality Upgrading Scenarios For the production needs of export-grade barbecue grids (complying with FDA/LFGB standards), the equipment's precision welding process can ensure that products pass the 1,000-hour salt spray test, reaching international leading levels. It helps enterprises smoothly enter the international market and enhance their brand's international influence.

I. Product Definition and Industry Positioning Equipment Name: 2D Wire Bending Machine (5-10mm Stainless Steel Special Type)Industry Positioning: Specifically designed for the metal products industry, focusing on precision bending of 5-10mm stainless steel wires (round/flat/square wires). It integrates automatic feeding, straightening, cutting, and bending to achieve high-precision forming of complex planar geometric shapes. It serves as core processing equipment for heavy-duty metal products such as stainless steel shelves, industrial frames, and architectural decorations. Core Value: Thick Wire Processing Advantage: Breaks through the wire diameter limitations of traditional bending machines, specially designed for 5-10mm stainless steel hard wires, ensuring no cracks or deformation during bending. High Efficiency and Stability: Stable capacity of 6-8 pieces/min (calculated by 300×300mm square frame), 80% more efficient than manual bending, with a yield rate of 99.2%. Precision Forming: ±0.5mm-level bending precision meets industrial standards for high load-bearing and strict assembly requirements. II. Core Technical Parameters Parameter Category Technical Indicators Power Supply System Three-phase four-wire 380V + grounding wire, industrial-grade power distribution standard, compatible with power grid fluctuation compensation Mold System - Bending molds: 28 sets, international Cr12 material, SKD11/51 finish machining, hardness 58-62°, wear-resistant life exceeding 150,000 times- Wire feeding wheels: 4 sets, Cr12 precision polished and heat-treated, hardness 58°, wear resistance improved by 40% Motor Configuration - Wire feeding servo motor: 4.5kW (Eurui Motor)- Bending servo motor: 2.3kW (Eurui Motor)- Cutting servo motor: 2.3kW- Lifting servo motor: 1.0kW- Total power: 10.1kW, powerful enough for thick wire processing Processing Capacity - Wire diameter range: 5-10mm (stainless steel/iron wire/aluminum wire)- Wire types: round, flat, square wires (maximum cross-section 10×10mm)- Bending angle: 360° forward/reverse rotation, supports ±180° precise angle control- Circumference range: Unlimited (supports extra-large frame forming) Precision Indicators - Wire feeding accuracy: ±0.5mm- Bending accuracy: ±0.5mm (300mm side length error <0.2%)- Cutting length tolerance: ±1mm (within 500mm) Efficiency Parameters - Standard capacity: 6-8 pieces/min (300×300mm square frame)- Wire feeding speed: Up to 27m/min- Maximum bending speed: 50 rotations/min (thick wire exclusive optimization mode) Control System - Operation interface: Button + touchscreen dual system, 10.1-inch industrial-grade touchscreen- Programming capability: Supports 300 action combinations, stores 4000 sets of process data, supports DXF drawing import- Language system: Free switching between Chinese and English, with program upload/download function Mechanical Specifications - Dimensions: 3150×1100×2000mm (heavy-duty frame design, seismic resistance improved by 50%)- Machine weight: 1500KG (high-strength steel structure, stable operation without vibration) Safety Configuration - Pneumatic system: 1 set of cylinders + 1 solenoid valve, pressure control precision ±3%- Protective devices: Full-enclosure protective cover + infrared emergency stop, compliant with CE safety certification III. Five Core Advantages Thick Wire Processing Expert, Stress-Free Bending for Hard Wires Exclusive optimized 4-axis linkage bending technology designed for 5-10mm stainless steel hard wires. Bending molds use high-hardness Cr12 steel, with impact resistance improved by 60%, ensuring no cracks or wrinkles during forming, meeting load-bearing requirements for heavy-duty metal products (e.g., shelf beams, mechanical supports). High-Efficiency Capacity, Preferred for Large-Scale Production Fully automated process from wire feeding, straightening, cutting to bending, requiring no manual intervention. Single-machine daily capacity reaches 10,000+ pieces. 4000 sets of process data storage + quick-change mold design, model change time <15 minutes, supporting rapid switching of multi-specification orders (e.g., stainless steel frames of different sizes). Millimeter-Level Precision, Zero Assembly Errors Wire feeding system: Dual servo motor closed-loop control, stable wire feeding speed at 27m/min, length error ≤0.5mm. Bending system: 360° rotating die head + inner-outer mold linkage, achieving one-step forming of "right angles, arcs, multi-angle combinations," with angle error <1°, suitable for high-precision assembly scenarios (e.g., industrial equipment protective covers, precision instrument brackets). Intelligent Control, Zero-Threshold Operation Visual touchscreen interface, real-time monitoring of production data (speed, wire consumption, yield rate), automatic fault diagnosis and alarm. Supports offline programming: Automatically generates bending paths via DXF drawing import, allowing novices to operate independently after 2 hours of training. Durable and Reliable, Reduced Maintenance Costs Core components use import-grade configurations: Eurui servo motors (life exceeding 50,000 hours), Yaqi servo system (response speed <30ms), failure rate <0.1% under 12-hour daily operation. Modular design: Removable wire feeding wheels and bending molds, reducing vulnerable part maintenance time by 50% and annual maintenance costs by 35%. IV. Typical Application Scenarios Application Field Processing Case Process Advantages Stainless Steel Shelves Warehouse shelf beam (10mm round wire bent into U-shape) Precise bending angle, load test ≥500kg without deformation Industrial Frames Equipment protective fence (8mm flat wire bent into rectangular frame) Multi-segment bending in one step, fewer welds, high strength Architectural Decoration Stainless steel window grille (6mm square wire bent into hollow pattern) Complex curve bending without wrinkles, smooth surface ready for electroplating Mechanical Parts Gear protective cover (5mm round wire bent into circular frame) Roundness error <0.3%, suitable for high-precision mechanical assembly Choose the 2D Wire Bending Machine, making thick stainless steel wire forming simpler!—— High Power, High Precision, High Durability: Redefining the New Benchmark for Metal Products Processing!