2D Frame Bending and Butt Welding All-in-One Machine: A New Benchmark for Intelligent Manufacturing of Stainless Steel Barbecue Grids

In the production field of stainless steel barbecue grids, efficiency and quality have always been the core of enterprise competition. The birth of the 2D Frame Bending and Butt Welding All-in-One Machine has brought a disruptive revolution to the industry. It is not just a piece of equipment but a set of efficient, intelligent, and precise production solutions.

I. Core Parameters - Precisely Defining Industry Needs

Equipment Name: 2D Frame Bending and Butt Welding All-in-One Machine, tailor-made for stainless steel barbecue grid production.
Industry Adaptation: Accurately matches the full-scenario production needs of stainless steel barbecue grids, easily handling both household small-scale barbecue grids and commercial large-scale grills.
Production Capacity Engine: With an efficient output of 8-10 pieces per minute, the daily production capacity exceeds 12,000 pieces, representing a 3-fold increase compared to traditional equipment. During the barbecue peak season, it can quickly meet surging market orders and help enterprises seize market opportunities.
Material Compatibility: Suitable for common stainless steel wires such as 304 and 201, covering a full specification range of wire diameters from 2-6mm. It can perfectly process both delicate mesh wires and sturdy frame wires, ensuring consistent product quality.

II. Intelligent Mechanical Performance - Remold  Production Logic

1. Microcomputer Full-Process Intelligent Control

2. Five-Axis Remold  Automated Production Line

• Automatic Feeding: Driven by high-precision servo motors, the feeding accuracy reaches ±0.1mm, eliminating manual feeding deviations and ensuring that each wire is accurately delivered to the processing position. Combined with the automatic unloading function, the entire feeding and unloading process is smooth and efficient, reducing manual intervention and labor intensity.
• Intelligent Straightening and Cutting: Equipped with a high-frequency hydraulic cutting system, the incision flatness error is <0.05mm, effectively reducing welding preprocessing procedures. The straightening function can quickly correct bent wires, providing a high-quality raw material foundation for subsequent processing.
• Multi-Axis Bending Molding: The angle control accuracy is ±1°, achieving one-time molding of complex arcs and eliminating traditional manual secondary correction. Whether right angles, rounded corners, or complex curved shapes, they can be accurately presented, ensuring that the product appearance is highly consistent with the design drawings.

3. Welding Module - Redefining Quality Standards

• Dual-Station Mechanical Hand Pliers: Equipped with 2 sets of mechanical hand pliers, which can synchronously clamp and position to ensure absolute accuracy of welding spacing at ±0.5mm. During welding, stable clamping force can effectively prevent wire displacement and ensure the stability of welding quality.
• 40KW Precision Welding System: Using constant current welding technology, the solder joint strength is increased by 30%, the surface roughness Ra≤1.6μm. The welded products are not only firm and durable but also have a smooth and flat appearance, requiring no additional grinding treatment.
• Intelligent Temperature Control Anti-Deformation: With a built-in circulating water cooling system, it real-time monitors the welding temperature and controls the welding thermal deformation rate within 0.3%. Even for large-area barbecue grid welding, it can maintain good flatness, meeting the production requirements of high-quality products.

III. Efficiency Revolution - Recalculating the Input-Output Ratio

• Manpower Cost Compression: A single device can replace 8-10 workers, saving over 600,000 yuan in annual labor costs. Automated production reduces dependence on manual labor, eliminating the need for enterprises to worry about recruiting and training workers, while also reducing the risk of production instability caused by personnel turnover.
• Yield Rate Surge: Full-process automated control reduces the defect rate from 3% in traditional processes to 0.5%. It minimizes material waste and rework costs caused by defective products, improving the economic benefits of enterprises.
• Energy Consumption Optimization: Energy-saving servo motors + intelligent temperature control system reduce unit energy consumption by 18%. In today's era of advocating green production, it can not only save operating costs for enterprises but also meet environmental requirements and achieve sustainable development.
• Pioneer of Flexible Production: It meets customers' diverse needs and enhances enterprises' competitiveness in the market, especially suitable for business scenarios with high requirements for delivery speed, such as e-commerce platforms and foreign trade orders.
  

IV. Scenario Applications - Unlocking New Dimensions of Grill Production

1. Large-Scale Production of Standard Products

2. High-End Customization Solutions

3. Quality Upgrading Scenarios