In - depth Analysis of 2D Wire Bending Machine Products
2025-05-19
I. Basic Equipment Information
(1) Equipment Name
The 2D wire bending machine, as a core device in the wire processing field of the barbecue net tube industry, brings a revolutionary breakthrough to barbecue net tube production with its advanced technology and high - efficiency performance.
(2) Industry Affiliation
It deeply cultivates the barbecue net tube industry and focuses on providing professional wire processing solutions for the production of products such as barbecue racks and nets, meeting the industry's growing production needs and quality requirements.
![In - depth Analysis of 2D Wire Bending Machine Products 1]()
II. Core Performance Parameters
(1) Production Speed
With a stable production speed of 10 - 15 pieces per minute, it increases efficiency by 8 - 10 times compared to traditional manual wire bending. Calculated based on an 8 - hour working day, the daily production capacity of a single device can reach 4,800 - 7,200 pieces, easily coping with large - batch orders during the barbecue peak season, helping enterprises deliver products quickly and seize market opportunities.
![In - depth Analysis of 2D Wire Bending Machine Products 2]()
(2) Product Material
Designed specifically for iron wire processing, it fully considers the hardness and ductility of iron materials. By optimizing the mechanical structure and program algorithms, while ensuring processing accuracy, it effectively avoids problems such as cracks and deformation of wires during processing, ensuring that the finished products meet the high - strength and corrosion - resistant standards for barbecue net tubes.
(3) Wire Diameter Range
It can process iron wires with a wire diameter of 2 - 6mm, widely covering common wire specifications in barbecue net tube production. Whether it is the fine wires for weaving small holes in barbecue nets or the thick wires for the support structure of barbecue racks, it can achieve precise processing to meet the production needs of diverse products.
![In - depth Analysis of 2D Wire Bending Machine Products 3]()
III. Key System Configurations
(1) Pneumatic System
Equipped with high - performance solenoid valves, the response time is as short as 0.05 seconds. Combined with a precise pneumatic pipeline design, it can achieve stable pressure output. In the bending action, the solenoid valve can accurately control the expansion force and speed of the cylinder, ensuring that the error of each bending angle does not exceed ±0.5°, providing a reliable guarantee for the processing of complex - shaped barbecue net tubes.
(2) Language System
It supports free switching between English and Chinese. The system has a built - in powerful upload and download function. Operators can quickly upload new processing programs through the USB interface or network and download device operation data for analysis. For multinational enterprises or foreign trade order production, the English operation interface is convenient for foreign employees to use; while the Chinese interface is more in line with the habits of domestic operators, reducing the learning cost and improving operation efficiency.
(3) Servo System
Adopting the high - performance servo system of the Yaqi brand, it is equipped with a high - resolution encoder, and the positioning accuracy can reach ±0.01mm. During the wire bending process, the servo motor can quickly adjust the speed and torque according to the program instructions to achieve smooth and stable motion control. Even in a high - speed production state, it can ensure the high precision of wire processing, reduce the rejection rate, and lower the production cost.
(4) Control and Interaction System
- Control Screen: Equipped with a 10.4 - inch high - definition touch display screen with physical buttons. The touch operation interface is simple and intuitive, supporting functions such as gesture zooming and sliding switching, which is convenient for operators to quickly set processing parameters; the physical buttons are arranged for commonly used functions such as start, pause, and emergency stop, which can respond quickly in emergency situations to ensure operation safety.
- Control Module: Equipped with a 32 - bit high - performance processor with a computing speed of up to 1GHz, which can process tens of thousands of instructions per second. With its powerful data processing capability, the device can still run smoothly during multi - task processing and can quickly respond to complex processing programs, ensuring the efficient and stable operation of the device.
IV. Working Principle and Functions
(1) Working Principle
The device has a built - in advanced microcomputer control system. Operators input product processing parameters such as bending angle, bending sequence, and feeding length through the control screen, and the system converts these parameters into control instructions. The servo system accurately controls the feeding length and speed of the wire according to the instructions, and the pneumatic system drives the bending die to perform bending actions at the set angle. At the same time, combined with the straightening and cutting functions, it realizes the fully automated processing process from wire feeding to finished product output. The entire process is controlled by closed - loop feedback, real - time monitoring of the processing status to ensure that each product meets the quality standards.
(2) Main Functions
- Automatic Feeding: Adopting a high - precision feeding mechanism, it is equipped with a servo motor drive and a photoelectric sensor for detection. The feeding length error is controlled within ±0.1mm. It can quickly and accurately transport wires according to different product requirements, avoiding the errors and labor intensity of manual feeding.
- Automatic Unloading: When the product processing is completed, the unloading device is automatically started to push the finished product out of the working area, facilitating subsequent collection and sorting. The unloading process is stable and orderly, without causing damage to the finished product, improving production efficiency and product quality.
- Straightening Function: Aiming at the possible bending problem of raw materials, the device is equipped with a multi - stage straightening mechanism. Through the precise extrusion and straightening of multiple sets of rollers, the wire with a large bending degree can be straightened. The straightness error of the straightened wire is less than 0.5mm/m, providing a high - quality raw material foundation for subsequent processing.
- Cutting Function: Adopting the hydraulic shearing method, the blade is sharp and durable. The cutting action is rapid, the incision is flat and smooth without burrs, and the cutting length error is controlled within ±0.2mm, meeting the precise requirements of different products for the wire length.
- Bending and Forming: With a flexible die Replace system and precise bending control, it can realize the bending and forming of various complex shapes. Whether it is a simple right - angle bend or a complex arc and wave bend, it can be easily completed to meet the diverse design needs of barbecue net tubes.
V. Mechanical Performance Advantages
(1) High Degree of Automation
From wire feeding to finished product output, the entire production process does not require too much manual intervention, reducing the uncertainty and errors caused by manual operations. Take a barbecue net tube production enterprise as an example. After introducing the 2D wire bending machine, the number of production line employees was reduced by 60%, and the product qualification rate was increased from the original 85% to 98%, greatly reducing the enterprise's labor cost and product defect rate.
(2) Stable and Reliable Production
The device uses a high - strength frame and high - quality components, and has undergone strict quality testing and long - time trial operation. In the 24 - hour continuous work test, the device ran stably without any faults, and the wear degree of key components was extremely small, ensuring the long - term stable operation of the device, reducing downtime and maintenance time, and improving device utilization.
(3) Flexible Product Adaptability
Through simple setting of the microcomputer program and quick replacement of the die, the production of different models and specifications of products can be switched in a short time. It has obvious advantages for the production of small - batch and multi - variety orders, helping enterprises quickly respond to market demands and enhance market competitiveness.
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