I. Industry Transformer: Redefining Taco Stand Production Standards
As demand for taco stands surges in the food packaging industry, the 3D Wire Turning Forming Machine has disrupted traditional manual and low-precision production models through its breakthrough 3D processing technology. It deeply adapts to the unique spiral structure and curvature requirements of taco stands, becoming a core tool for enterprises to enhance production capacity and quality through standardized, intelligent production processes.
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II. Hardcore Performance: The Perfect Balance of Precision and Efficiency
(1) High-Efficiency Production Engine
With a stable output of 6-8 pieces per minute, it achieves a 1,200% efficiency improvement over traditional processes. After a food packaging enterprise introduced this equipment, its monthly production capacity surged from 50,000 to 320,000 pieces, securing long-term orders from international chain catering brands and demonstrating its excellence in large-scale production.
(2) Full-Specification Wire Adaptability
Supports processing of 3-8mm iron wires. Whether it’s 8mm thick wires for main load-bearing rods or 3mm thin wires for decorative components, the equipment achieves precise forming through intelligent parameter adjustment. The innovative adaptive tension control system automatically matches processing force for different wire diameters, preventing breakage or deformation.
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III. Power System: The Precision-Coordinated Industrial Heart
(1) Multi-Motor Coordination Matrix
- External Torsion Motor (1.5KW): Equipped with vector frequency conversion technology, enabling 0.1°-level torsion angle control to ensure uniform and aesthetic spiral threads on stands.
- Wire Turning Cutter Motor (2.0KW): Uses hydraulic pulse cutting technology to complete cutting in 0.3 seconds, with a surface roughness of Ra≤1.6μm, reducing post-process grinding costs.
- Total Power 10.7KW: Achieves 18% energy savings under high load via intelligent power distribution algorithms, saving over ¥50,000 annually in electricity costs (based on 12-hour daily operation).
(2) Ultra-Fast Wire Feeding System
A wire feeding speed of 40m/min with ±0.1mm precision is enabled by dual servo motor closed-loop control. In actual production, continuous processing of 1,000 stands results in a cumulative length error <5mm, far exceeding the industry standard of ±0.3mm.
IV. Intelligent Core: One-Click Activation of Complex Processes
(1) Massive Program Repository
A 10,000-group program capacity establishes a "digital mold library." One enterprise reduced order switching time from 2 hours to 5 minutes by presetting exclusive programs for different brand taco stands, increasing production flexibility by 23x.
(2) Visual Human-Machine Interaction
The Chinese-English bilingual touchscreen integrates 3D simulation forming, allowing operators to preview processing effects in real time. The graphical programming interface supports "drag-and-drop" parameter adjustment, enabling zero-experience employees to operate independently after 2 hours of training.
V. Ingenious Structure: Dual Guarantees of Durability and Stability
(1) Military-Grade Body Design
The 2,000KG cast steel body with seismic rubber isolation layers ensures vibration <0.05mm/s during operation, guaranteeing stable performance for over a decade. Its compact 3.45×1.85×1.45m design saves 30% more workshop space than similar equipment.
(2) Top-Tier Core Components
- 18-Wheel Precision Straightening System: Uses progressive pressure calibration technology to correct wires with original curvature of 15° to within 0.2°, laying the foundation for high-precision forming.
- Taiwan HIWIN Lead Screw Guide Rails: Combined with nano-coating treatment, achieving ±0.005mm repeat positioning accuracy and ensuring over 1 million fault-free operations.
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VI. Application Value: Creating Multi-Dimensional Competitiveness
Through automation, the equipment reduces labor dependence by 70% while lowering defect rates from 8% (traditional processes) to 1.2%. Based on annual production of 5 million stands, it saves over ¥600,000 in rework costs annually, helping enterprises build a dual moat of cost efficiency and quality in fierce market competition.