Reinventing the Cage Manufacturing Landscape! 2D Wire Bending Machine + CAD Usher in a New Era of Efficient and Precise Production
2025-05-20
In an increasingly competitive cage manufacturing industry, production efficiency and product precision directly determine a company's market dominance. Are you still troubled by insufficient equipment capacity, difficult precision control, and high labor costs? The 2D wire bending machine + CAD equipment, with disruptive technological innovation, completely solves your production challenges and reshapes your competitive edge in the industry!
![Reinventing the Cage Manufacturing Landscape! 2D Wire Bending Machine + CAD Usher in a New Era of Efficient and Precise Production 1]()
I. Hardcore Specifications: Demonstrating Technological Strength
| Project | Details |
|---|---|
| Production Speed | - Regular production: 8–10 pieces/min - For 200×200 mm square samples: 20–25 pieces/min (doubling efficiency compared to traditional equipment) |
| Processing Size | Maximum 900 mm, suitable for diverse dimensions from micro pet cage accessories to large industrial storage cages |
| Applicable Wire Diameter | - Precise adaptation to 2.8–3.3 mm iron wires - Compatible with 2–6 mm round, flat, and square iron wires (multi-functional for different orders) |
| Power System | Equipped with a Japanese Sanyo servo motor gold combination (feeding: 2.0 kW + bending: 1.8 kW + cutting: 1.0 kW, total power ~4.8 kW) — strong power, low energy consumption |
| Precision Control | Bending and feeding precision: ±0.5 mm; achieves precise angle forming within 180° to ensure zero dimensional errors |
| Mold Configuration | - 18 sets of national standard Cr12 bending molds (hardness 58–62°) - 3 sets of Cr12 feeding wheels (hardness 58°, precision-polished for enhanced wear resistance) |
| Electrical System | Three-phase 380V + grounding design; 32-bit high-performance processor; Chinese-English touchscreen + button control; supports program upload/download for smart and convenient operation |
| Dimensions & Weight | 2300×1100×1650 mm; 750 kg — compact for easy workshop layout |
II. Six Core Advantages: Redefining Cage Production
(1) Ultra-Fast Manufacturing: Breaking Through Industry Capacity Limits
With a stable output of 8–10 pieces/min, a feeding speed of up to 90 m/min, and a maximum bending speed of ~300 rotations/min, daily production capacity increases by over 300% compared to traditional equipment! The 360° forward/reverse rotation bending and 180° free-angle forming technologies enable seamless production of both delicate pet cage hollow patterns and complex large storage cage frames, significantly shortening delivery cycles. After introducing this equipment, a large breeding cage manufacturer reduced order completion time from 3 days to 1 day, significantly enhancing order-taking capabilities and securing multiple million-dollar projects.
![Reinventing the Cage Manufacturing Landscape! 2D Wire Bending Machine + CAD Usher in a New Era of Efficient and Precise Production 2]()
(2) CAD Smart-Driven: Precision on Par with Artisans
Supports direct import of CAD drawings, converting complex graphics into precise production instructions via a 32-bit high-performance processor. With 300 preset motion combinations, every iron wire is formed exactly to design specifications. The dual precision control of ±0.5 mm ensures uniform cage dimensions and tight interfaces. Eliminating the trial-and-error and human errors of traditional manual machine adjustment, the equipment produces cages with stable quality that meet the strictest demands of high-end customers. A pet cage brand successfully entered the premium European and American markets after adopting this equipment, achieving a 40% price increase for its products due to superior precision and aesthetics.
(3) International Top-Level Configuration: Durability and Reliability
The core power system uses Japanese Sanyo servo motors, renowned for stability and low energy consumption, enabling 24/7 high-efficiency operation with a failure rate only 1/3 of similar equipment. Molds are made of SKD11/51 high-quality materials, heat-treated to 58–62° hardness for impact resistance and wear resistance, with a service life twice that of ordinary molds — reducing mold replacement frequency and production downtime risks. Feeding wheels use national standard Cr12 material, precision-polished and heat-treated to 58° hardness, ensuring smooth wire transport and overall equipment durability.
(4) Versatile Adaptability: Flexibility to Meet Market Changes
From 2 mm thin pet cage decorative strips to 6 mm thick industrial cage skeletons, the equipment handles various wire specifications without repeated equipment purchases, saving significant costs. The perfect collaboration between pneumatic and servo systems automates the entire process: feeding, straightening, cutting, bending, and unloading. Workers only need to set parameters to switch between products quickly. Whether for large-scale standardized production or customized processing, it helps enterprises respond rapidly to market demands and seize opportunities.
(5) Intelligent Management: Data-Driven Efficient Production
With a 10,000-group program storage function (300 actions per group), it enables fast switching between product models for diverse customization. The Chinese-English bilingual control system features an intuitive interface, allowing novices to operate after simple training. The equipment monitors real-time production data (quantity, status, faults, etc.) and uses smart early warning to identify potential issues proactively, preventing production accidents. Managers can optimize workflows through data analysis to enhance overall operational efficiency.
(6) User-Friendly Design: Lowering Operational Barriers
The touchscreen + button dual-operation mode balances convenience and stability for different users. During operation, clear motion directions and smooth 360° rotation of inner/outer molds reduce misoperation risks. Detailed operation guides and video tutorials help enterprises quickly train professionals, cutting labor costs.
![Reinventing the Cage Manufacturing Landscape! 2D Wire Bending Machine + CAD Usher in a New Era of Efficient and Precise Production 3]()
III. Diverse Application Scenarios: Creating Unlimited Value
Suitable for all iron wire forming fields, including pet cages, breeding cages, storage cages, and construction cages. Both large-scale manufacturers and custom processors benefit significantly:
- Cost Reduction: Automated production cuts labor costs by 60%+; high-quality molds and efficient motors reduce mold wear by 40% and energy consumption by 20%, lowering overall production costs.
- Quality Upgrade: Standardized, high-precision production helps products easily pass international certifications (ISO, CE), enhancing brand image and competitiveness.
- Faster Delivery: Complex cage production time is reduced from days to hours, enabling quick response to customer needs and more orders.
- Business Expansion: The equipment’s strong processing capabilities allow enterprises to undertake high-difficulty, high-precision orders and diversify operations.
IV. Caring After-Sales Service: Full-Cycle Support
- Free Debugging: Professional engineers install and debug the equipment on-site upon arrival to ensure optimal performance.
- Comprehensive Training: Systematic courses covering CAD programming, mold replacement, equipment maintenance, and fault troubleshooting to quickly upskill your team.
- Lifetime Maintenance: 1-year warranty for core components; lifelong supply of original parts; 7×24-hour remote technical support to resolve production issues promptly.
- Regular Follow-Ups: After-sales teams conduct periodic visits to track equipment performance, provide optimization suggestions, and offer technical upgrades to sustain business growth.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China