In the field of metal processing, fixed cut - off and straightening machines with convenient operation are playing an increasingly important role. The following are the key points for simplifying the processing flow and operation suggestions summarized from relevant articles:
Through specific adjustment components, the spacing of the straightening rollers can be flexibly adjusted to adapt to steel wires of different diameters, such as 1.5 - 3mm steel wires, improving the versatility of the equipment. (Keywords: adjustable straightening roller spacing, different wire diameters)
Using PLC programmable control and servo flying shear cutting, the cutting length can be set arbitrarily. The operation is simple, straightening is fast, and the surface of the wire is not damaged. (Keywords: PLC programmable control, servo flying shear cutting, simple operation)
The equipment has the ability to automatically detect the operating status, promptly discover and prompt faults, ensuring the stability of production. (Keywords: automatic fault detection, production stability)
The output can be set according to requirements, which is convenient for production management. (Keywords: output setting, production management)
The straightening channel is set through axially, and there are multiple adjustment channels radially. Adjustment parts and straightening parts are set in the channels, which can straighten the steel bars circumferentially. (Keywords: straightening roll design, straightening channel)
By adjusting the position of the adjustment parts in the radial direction of the straightening roll, the limitation of the straightening parts on the steel bars is changed to adapt to steel bars of different specifications. (Keywords: adjustment parts function, different bar specifications)
The high - speed rotation of the straightening rolls can remove the stress of the steel bars, enabling the steel bars to enter and exit straight, improving the straightening effect. (Keywords: high - speed rotation, stress removal)
Two flying shear discs drive the cutting blade, ensuring continuous steel bar transportation during the shearing operation and reducing the slipping and wear on the surface of the steel bars. (Keywords: flying shear discs, cutting blade cooperation)
The linear velocity of the cutting blade should not be less than the speed of the conveying mechanism transporting the steel bars to ensure the accuracy and flatness of cutting. (Keywords: cutting blade linear velocity, cutting accuracy)
It includes conveyor belts, conveying wheels, etc., ensuring the stability and direction accuracy of the steel bars during transportation. (Keywords: conveying mechanism setting, transportation stability)
It cooperates with the straightening mechanism and the cutting mechanism to achieve continuous processing of steel bars. (Keywords: mechanism coordination, continuous processing)
It accurately measures the conveying length of the steel bars, providing an accurate basis for the cutting operation. (Keywords: measuring mechanism, cutting basis)
Check all mechanical components of the cutting machine, such as straightening rolls, cutting tools, and the transmission system, to ensure there is no wear or looseness. (Keywords: mechanical component inspection, wear and looseness)
Confirm that the electrical system is operating normally, and there are no faults in the control panel, sensors, and circuits. (Keywords: electrical system inspection, fault - free operation)
Ensure that the lubrication system is normal, and all moving parts are fully lubricated. (Keywords: lubrication system inspection, full lubrication)
Accurately set the cutting length on the equipment control panel according to production requirements. (Keywords: cutting length setting, production requirements)
Reasonably set the straightening and cutting speeds according to the material and thickness of the steel bars. (Keywords: speed adjustment, material and thickness)
Use a decoiler to correctly install the coils on the feeding rack, ensuring a smooth feeding process. (Keywords: coil placement, smooth feeding)
Accurately adjust the position of the steel bars through the guiding device, aligning them with the center line to prevent deviation. (Keywords: guide adjustment, center line alignment)
After setting the parameters, first conduct a no - load test run to check the working status of each component. (Keywords: no - load test run, component status)
Closely monitor the straightening and cutting conditions of the steel bars to ensure that the cut is flat, free of burrs, and the size meets the requirements. (Keywords: real - time observation, cutting quality)
Use the control system to monitor the cutting length. If there is an error, stop the machine in time and adjust the parameters. (Keywords: precision control, length error adjustment)
Timely remove debris, iron filings, etc. from the surface of the equipment, especially around the cutting blades and transmission parts. (Keywords: regular cleaning, debris removal)
Regularly check the wear of key components such as straightening rolls and cutting tools. If necessary, grind or replace them. (Keywords: component inspection, wear check and replacement)
Through the above key points and operation suggestions, fixed cut - off and straightening machines with convenient operation can simplify the processing flow while improving production efficiency and product quality, bringing greater convenience and benefits to metal processing.
