I. Product Definition and Industry Positioning
Equipment Name: 2D Wire Bending Machine (5-10mm Stainless Steel Special Type)
Industry Positioning: Specifically designed for the metal products industry, focusing on
precision bending of 5-10mm stainless steel wires (round/flat/square wires). It integrates automatic feeding, straightening, cutting, and bending to achieve high-precision forming of complex planar geometric shapes. It serves as core processing equipment for heavy-duty metal products such as stainless steel shelves, industrial frames, and architectural decorations.
Core Value:
- Thick Wire Processing Advantage: Breaks through the wire diameter limitations of traditional bending machines, specially designed for 5-10mm stainless steel hard wires, ensuring no cracks or deformation during bending.
- High Efficiency and Stability: Stable capacity of 6-8 pieces/min (calculated by 300×300mm square frame), 80% more efficient than manual bending, with a yield rate of 99.2%.
- Precision Forming: ±0.5mm-level bending precision meets industrial standards for high load-bearing and strict assembly requirements.
![2D Wire Bending Machine —— High-Efficiency Forming Expert for Stainless Steel Metal Products (5-10mm Wire Diameter Special) 2]()
II. Core Technical Parameters
Parameter Category |
Technical Indicators |
Power Supply System |
Three-phase four-wire 380V + grounding wire, industrial-grade power distribution standard, compatible with power grid fluctuation compensation |
Mold System |
- Bending molds: 28 sets, international Cr12 material, SKD11/51 finish machining, hardness 58-62°, wear-resistant life exceeding 150,000 times - Wire feeding wheels: 4 sets, Cr12 precision polished and heat-treated, hardness 58°, wear resistance improved by 40% |
Motor Configuration |
- Wire feeding servo motor: 4.5kW (Eurui Motor) - Bending servo motor: 2.3kW (Eurui Motor) - Cutting servo motor: 2.3kW - Lifting servo motor: 1.0kW - Total power: 10.1kW, powerful enough for thick wire processing |
Processing Capacity |
- Wire diameter range: 5-10mm (stainless steel/iron wire/aluminum wire) - Wire types: round, flat, square wires (maximum cross-section 10×10mm) - Bending angle: 360° forward/reverse rotation, supports ±180° precise angle control - Circumference range: Unlimited (supports extra-large frame forming) |
Precision Indicators |
- Wire feeding accuracy: ±0.5mm - Bending accuracy: ±0.5mm (300mm side length error <0.2%) - Cutting length tolerance: ±1mm (within 500mm) |
Efficiency Parameters |
- Standard capacity: 6-8 pieces/min (300×300mm square frame) - Wire feeding speed: Up to 27m/min - Maximum bending speed: 50 rotations/min (thick wire exclusive optimization mode) |
Control System |
- Operation interface: Button + touchscreen dual system, 10.1-inch industrial-grade touchscreen - Programming capability: Supports 300 action combinations, stores 4000 sets of process data, supports DXF drawing import - Language system: Free switching between Chinese and English, with program upload/download function |
Mechanical Specifications |
- Dimensions: 3150×1100×2000mm (heavy-duty frame design, seismic resistance improved by 50%) - Machine weight: 1500KG (high-strength steel structure, stable operation without vibration) |
Safety Configuration |
- Pneumatic system: 1 set of cylinders + 1 solenoid valve, pressure control precision ±3% - Protective devices: Full-enclosure protective cover + infrared emergency stop, compliant with CE safety certification |
III. Five Core Advantages
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Thick Wire Processing Expert, Stress-Free Bending for Hard Wires
- Exclusive optimized 4-axis linkage bending technology designed for 5-10mm stainless steel hard wires. Bending molds use high-hardness Cr12 steel, with impact resistance improved by 60%, ensuring no cracks or wrinkles during forming, meeting load-bearing requirements for heavy-duty metal products (e.g., shelf beams, mechanical supports).
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High-Efficiency Capacity, Preferred for Large-Scale Production
- Fully automated process from wire feeding, straightening, cutting to bending, requiring no manual intervention. Single-machine daily capacity reaches 10,000+ pieces.
- 4000 sets of process data storage + quick-change mold design, model change time <15 minutes, supporting rapid switching of multi-specification orders (e.g., stainless steel frames of different sizes).
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Millimeter-Level Precision, Zero Assembly Errors
- Wire feeding system: Dual servo motor closed-loop control, stable wire feeding speed at 27m/min, length error ≤0.5mm.
- Bending system: 360° rotating die head + inner-outer mold linkage, achieving one-step forming of "right angles, arcs, multi-angle combinations," with angle error <1°, suitable for high-precision assembly scenarios (e.g., industrial equipment protective covers, precision instrument brackets).
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Intelligent Control, Zero-Threshold Operation
- Visual touchscreen interface, real-time monitoring of production data (speed, wire consumption, yield rate), automatic fault diagnosis and alarm.
- Supports offline programming: Automatically generates bending paths via DXF drawing import, allowing novices to operate independently after 2 hours of training.
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Durable and Reliable, Reduced Maintenance Costs
- Core components use import-grade configurations: Eurui servo motors (life exceeding 50,000 hours), Yaqi servo system (response speed <30ms), failure rate <0.1% under 12-hour daily operation.
- Modular design: Removable wire feeding wheels and bending molds, reducing vulnerable part maintenance time by 50% and annual maintenance costs by 35%.
IV. Typical Application Scenarios
Application Field |
Processing Case |
Process Advantages |
Stainless Steel Shelves |
Warehouse shelf beam (10mm round wire bent into U-shape) |
Precise bending angle, load test ≥500kg without deformation |
Industrial Frames |
Equipment protective fence (8mm flat wire bent into rectangular frame) |
Multi-segment bending in one step, fewer welds, high strength |
Architectural Decoration |
Stainless steel window grille (6mm square wire bent into hollow pattern) |
Complex curve bending without wrinkles, smooth surface ready for electroplating |
Mechanical Parts |
Gear protective cover (5mm round wire bent into circular frame) |
Roundness error <0.3%, suitable for high-precision mechanical assembly |
Choose the 2D Wire Bending Machine, making thick stainless steel wire forming simpler!
—— High Power, High Precision, High Durability: Redefining the New Benchmark for Metal Products Processing!