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Leading wire forming machine manufacturer specializing in the development of welding technology.


2D Wire Bending Machine —— High-Efficiency Forming Expert for Stainless Steel Metal Products (5-10mm Wire Diameter Special)

I. Product Definition and Industry Positioning

Equipment Name: 2D Wire Bending Machine (5-10mm Stainless Steel Special Type)
Industry Positioning: Specifically designed for the metal products industry, focusing on precision bending of 5-10mm stainless steel wires (round/flat/square wires). It integrates automatic feeding, straightening, cutting, and bending to achieve high-precision forming of complex planar geometric shapes. It serves as core processing equipment for heavy-duty metal products such as stainless steel shelves, industrial frames, and architectural decorations.
2D Wire Bending Machine —— High-Efficiency Forming Expert for Stainless Steel Metal Products (5-10mm Wire Diameter Special) 1
Core Value:

  • Thick Wire Processing Advantage: Breaks through the wire diameter limitations of traditional bending machines, specially designed for 5-10mm stainless steel hard wires, ensuring no cracks or deformation during bending.
  • High Efficiency and Stability: Stable capacity of 6-8 pieces/min (calculated by 300×300mm square frame), 80% more efficient than manual bending, with a yield rate of 99.2%.
  • Precision Forming: ±0.5mm-level bending precision meets industrial standards for high load-bearing and strict assembly requirements.
    2D Wire Bending Machine —— High-Efficiency Forming Expert for Stainless Steel Metal Products (5-10mm Wire Diameter Special) 2

II. Core Technical Parameters

Parameter Category Technical Indicators
Power Supply System Three-phase four-wire 380V + grounding wire, industrial-grade power distribution standard, compatible with power grid fluctuation compensation
Mold System - Bending molds: 28 sets, international Cr12 material, SKD11/51 finish machining, hardness 58-62°, wear-resistant life exceeding 150,000 times
- Wire feeding wheels: 4 sets, Cr12 precision polished and heat-treated, hardness 58°, wear resistance improved by 40%
Motor Configuration - Wire feeding servo motor: 4.5kW (Eurui Motor)
- Bending servo motor: 2.3kW (Eurui Motor)
- Cutting servo motor: 2.3kW
- Lifting servo motor: 1.0kW
- Total power: 10.1kW, powerful enough for thick wire processing
Processing Capacity - Wire diameter range: 5-10mm (stainless steel/iron wire/aluminum wire)
- Wire types: round, flat, square wires (maximum cross-section 10×10mm)
- Bending angle: 360° forward/reverse rotation, supports ±180° precise angle control
- Circumference range: Unlimited (supports extra-large frame forming)
Precision Indicators - Wire feeding accuracy: ±0.5mm
- Bending accuracy: ±0.5mm (300mm side length error <0.2%)
- Cutting length tolerance: ±1mm (within 500mm)
Efficiency Parameters - Standard capacity: 6-8 pieces/min (300×300mm square frame)
- Wire feeding speed: Up to 27m/min
- Maximum bending speed: 50 rotations/min (thick wire exclusive optimization mode)
Control System - Operation interface: Button + touchscreen dual system, 10.1-inch industrial-grade touchscreen
- Programming capability: Supports 300 action combinations, stores 4000 sets of process data, supports DXF drawing import
- Language system: Free switching between Chinese and English, with program upload/download function
Mechanical Specifications - Dimensions: 3150×1100×2000mm (heavy-duty frame design, seismic resistance improved by 50%)
- Machine weight: 1500KG (high-strength steel structure, stable operation without vibration)
Safety Configuration - Pneumatic system: 1 set of cylinders + 1 solenoid valve, pressure control precision ±3%
- Protective devices: Full-enclosure protective cover + infrared emergency stop, compliant with CE safety certification

III. Five Core Advantages

  1. Thick Wire Processing Expert, Stress-Free Bending for Hard Wires
    • Exclusive optimized 4-axis linkage bending technology designed for 5-10mm stainless steel hard wires. Bending molds use high-hardness Cr12 steel, with impact resistance improved by 60%, ensuring no cracks or wrinkles during forming, meeting load-bearing requirements for heavy-duty metal products (e.g., shelf beams, mechanical supports).
  2. High-Efficiency Capacity, Preferred for Large-Scale Production
    • Fully automated process from wire feeding, straightening, cutting to bending, requiring no manual intervention. Single-machine daily capacity reaches 10,000+ pieces.
    • 4000 sets of process data storage + quick-change mold design, model change time <15 minutes, supporting rapid switching of multi-specification orders (e.g., stainless steel frames of different sizes).
  3. Millimeter-Level Precision, Zero Assembly Errors
    • Wire feeding system: Dual servo motor closed-loop control, stable wire feeding speed at 27m/min, length error ≤0.5mm.
    • Bending system: 360° rotating die head + inner-outer mold linkage, achieving one-step forming of "right angles, arcs, multi-angle combinations," with angle error <1°, suitable for high-precision assembly scenarios (e.g., industrial equipment protective covers, precision instrument brackets).
  4. Intelligent Control, Zero-Threshold Operation
    • Visual touchscreen interface, real-time monitoring of production data (speed, wire consumption, yield rate), automatic fault diagnosis and alarm.
    • Supports offline programming: Automatically generates bending paths via DXF drawing import, allowing novices to operate independently after 2 hours of training.
  5. Durable and Reliable, Reduced Maintenance Costs
    • Core components use import-grade configurations: Eurui servo motors (life exceeding 50,000 hours), Yaqi servo system (response speed <30ms), failure rate <0.1% under 12-hour daily operation.
    • Modular design: Removable wire feeding wheels and bending molds, reducing vulnerable part maintenance time by 50% and annual maintenance costs by 35%.

IV. Typical Application Scenarios

Application Field Processing Case Process Advantages
Stainless Steel Shelves Warehouse shelf beam (10mm round wire bent into U-shape) Precise bending angle, load test ≥500kg without deformation
Industrial Frames Equipment protective fence (8mm flat wire bent into rectangular frame) Multi-segment bending in one step, fewer welds, high strength
Architectural Decoration Stainless steel window grille (6mm square wire bent into hollow pattern) Complex curve bending without wrinkles, smooth surface ready for electroplating
Mechanical Parts Gear protective cover (5mm round wire bent into circular frame) Roundness error <0.3%, suitable for high-precision mechanical assembly
2D Wire Bending Machine —— High-Efficiency Forming Expert for Stainless Steel Metal Products (5-10mm Wire Diameter Special) 3
Choose the 2D Wire Bending Machine, making thick stainless steel wire forming simpler!
—— High Power, High Precision, High Durability: Redefining the New Benchmark for Metal Products Processing!

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