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Leading wire forming machine manufacturer specializing in the development of welding technology.


2D Frame Bending & Butt Welding Machine & 2D Wire Bending Machine —— High-Efficiency Forming and Welding Experts for Kitchenware Industry

I. Product Overview

Equipment Positioning:

  • 2D Frame Bending & Butt Welding Machine: An all-in-one solution integrating frame bending and automatic butt welding, specially designed for kitchen ironware (e.g., pot racks, bowl baskets, spice racks). It achieves fully automated production from wire feeding to bending and welding for 2-6mm iron wires, meeting the needs of standardized mass production and personalized customization.
    2D Frame Bending & Butt Welding Machine & 2D Wire Bending Machine —— High-Efficiency Forming and Welding Experts for Kitchenware Industry 1
  • 2D Wire Bending Machine: Focuses on precision wire bending and forming, supporting one-step forming of complex planar geometric shapes (e.g., squares, circles, special-shaped frames), suitable for diverse production scenarios of kitchenware skeletons and decorative parts.
    2D Frame Bending & Butt Welding Machine & 2D Wire Bending Machine —— High-Efficiency Forming and Welding Experts for Kitchenware Industry 2

Industry Value:

  • High Efficiency: Stable output of 8-10 pieces/min (calculated by standard pot rack components), with efficiency improved by over 60% compared to traditional manual bending and welding.
  • Quality Upgrade: ±0.5mm-level bending precision + TIG welding process, product consistency up to 99%, smooth surface requiring no secondary processing.
  • Cost Optimization: One machine can replace 3-5 workers, with annual comprehensive costs reduced by over 40%.

II. Comparison of Core Technical Parameters

Parameter Category 2D Frame Bending & Butt Welding Machine 2D Wire Bending Machine
Power Supply Three-phase four-wire 380V + grounding wire Three-phase 380V + grounding wire
Mold System - Bending molds: 28 sets, 45# steel, hardness 58-62°
- Wire feeding wheels: 3 sets, Cr12 precision polished, hardness 58°
- Bending molds: 28 sets, Cr12 material, hardness 62°
- Wire feeding wheels: 3 sets, Cr12 precision polished, hardness 58°
Motor Configuration - Wire feeding servo: 2.3kW
- Bending servo: 1.5kW
- Cutting servo: 1kW
- Lifting servo: 1.0kW
- Total power: 5.8kW
- Wire feeding servo: 2.4kW
- Bending servo: 1.8kW
- Cutting servo: 1.0kW
- Lifting servo: 1.0kW
- Total power: 6.2kW
Processing Capacity - Wire diameter: 2-6mm iron wire
- Circumference: Unlimited
- Bending speed: 150 rotations/min (external), angle ±180°
- Wire diameter: 2-6mm iron wire
- Circumference: Unlimited
- Bending speed: 300 rotations/min, angle 180°
Welding Module - Dual-torch TIG welding: 40KW transformer
- Mechanical hand clamps: 2 sets
None
Precision Indicators - Wire feeding accuracy: ±0.5mm
- Bending accuracy: ±0.5mm
- Welding penetration: ≥2.5mm
- Wire feeding accuracy: ±0.5mm
- Bending accuracy: ±0.5mm
Efficiency Parameters - Standard capacity: 8-10 pieces/min (200x200mm square frame) - Standard capacity: 15-20 pieces/min (200x200mm square frame)
Control System - PLC + touchscreen dual system
- Storage: 4000 sets of data, 300 actions/group
- Supports Chinese-English switching, DXF import
- Touchscreen + button dual system
- Storage: 4000 sets of data, 300 actions/group
- Supports offline programming
Mechanical Specifications - Dimensions: 2600×1300×1650mm
- Weight: 1100KG
- Dimensions: 2400×900×1650mm
- Weight: 880KG
Applicable Wire Types Round/flat/square wires (mainly iron wire, compatible with stainless steel and aluminum wires) Round/flat/square wires (mainly iron wire, compatible with stainless steel and aluminum wires)

III. Analysis of Core Advantages

  1. High Efficiency, Leading Kitchenware Manufacturing
    • Fully automated process: One-key completion of wire feeding→straightening→cutting→bending→welding (for frame bending machine only), no manual intervention needed.
    • Rapid model change: 4000 sets of data storage + quick-release mold design, model change time <8 minutes, suitable for multi-specification small-batch orders (e.g., pot racks of different sizes, folding baskets).
  2. Precision Forming, Excellent Quality
    • Bending technology: 4-axis linkage + 360° forward/reverse rotation, achieving complex planar shapes (e.g., L-shaped, U-shaped, elliptical), angle error <1°.
      - Bending speed of wire bending machine reaches 300 rotations/min, 10x more efficient than traditional manual bending.
    • Welding process (exclusive to frame bending machine): Dual-torch TIG welding, uniform weld penetration, pull-off force ≥1200N, no spatter, meets food-contact standards.
  3. Intelligent Control, Easy Operation
    • Human-machine interaction: 10.1-inch color touchscreen, supports gesture operation and data export, novice training time <2 hours.
    • Fault diagnosis: Real-time monitoring of voltage, current, and mold temperature, automatic alarm and maintenance report generation, downtime reduced by 50%.
  4. Durable and Reliable, Long-Term Operation
    • Core components: Molds made of SKD11/51 tool steel, wear-resistant life exceeding 100,000 times.
      - Eurui/Inovance servo motors, response speed <20ms, failure rate <0.2% under 12-hour daily operation.
    • Safety design: Full protective fence + emergency stop device + overload protection, CE certified.
  5. Flexible Compatibility, Multi-Functional Application
    • Material adaptability: Mainly 2-6mm iron wire, compatible with stainless steel (for high-end kitchenware) and aluminum wire (lightweight products).
    • Product expansion:
      • Frame bending machine: Focus on pot racks, bowl baskets, drain racks (with welded frames).
      • Wire bending machine: Focus on decorative parts (e.g., carved handles, round pot lid racks), can be used independently with welding processes.
        2D Frame Bending & Butt Welding Machine & 2D Wire Bending Machine —— High-Efficiency Forming and Welding Experts for Kitchenware Industry 3

IV. Typical Application Scenarios

Equipment Type Application Case Process Advantages
2D Frame Bending & Butt Welding Machine Stainless steel pot rack (200x300mm square frame) One-step bending + welding, hidden and beautiful welds, capacity 10 pieces/min
Multi-layer spice rack (special-shaped frame + welded connections) Complex angle bending precision ±0.5mm, welding strength meets load-bearing standards
2D Wire Bending Machine Round pot lid rack (φ150mm ring) High-speed forming at 300 rotations/min, roundness error <0.3%
Folding bowl basket (flat wire bending + assembly) Flat wire bending without deformation, folding joint precision ±0.2mm

Choose 2D Frame Bending & Butt Welding Machine/Wire Bending Machine, making kitchenware production simpler!
—— Precise, Efficient, Intelligent: Redefining the New Paradigm of Kitchen Ironware Manufacturing!

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2D Wire Bending Machine —— High-Efficiency Forming Expert for Stainless Steel Metal Products (5-10mm Wire Diameter Special)
Double-Torch TIG Frame Bending & Butt Welding Machine —— High-Efficiency Intelligent Forming Expert for Ornamental Flower Stand Industry
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.

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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China 
Contact:  Zico Zhao
WhatsApp: +86 13902844530
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