Parameter Category | 2D Frame Bending & Butt Welding Machine | 2D Wire Bending Machine |
---|---|---|
Power Supply | Three-phase four-wire 380V + grounding wire | Three-phase 380V + grounding wire |
Mold System | - Bending molds: 28 sets, 45# steel, hardness 58-62° - Wire feeding wheels: 3 sets, Cr12 precision polished, hardness 58° |
- Bending molds: 28 sets, Cr12 material, hardness 62° - Wire feeding wheels: 3 sets, Cr12 precision polished, hardness 58° |
Motor Configuration | - Wire feeding servo: 2.3kW - Bending servo: 1.5kW - Cutting servo: 1kW - Lifting servo: 1.0kW - Total power: 5.8kW |
- Wire feeding servo: 2.4kW - Bending servo: 1.8kW - Cutting servo: 1.0kW - Lifting servo: 1.0kW - Total power: 6.2kW |
Processing Capacity | - Wire diameter: 2-6mm iron wire - Circumference: Unlimited - Bending speed: 150 rotations/min (external), angle ±180° |
- Wire diameter: 2-6mm iron wire - Circumference: Unlimited - Bending speed: 300 rotations/min, angle 180° |
Welding Module | - Dual-torch TIG welding: 40KW transformer - Mechanical hand clamps: 2 sets |
None |
Precision Indicators | - Wire feeding accuracy: ±0.5mm - Bending accuracy: ±0.5mm - Welding penetration: ≥2.5mm |
- Wire feeding accuracy: ±0.5mm - Bending accuracy: ±0.5mm |
Efficiency Parameters | - Standard capacity: 8-10 pieces/min (200x200mm square frame) | - Standard capacity: 15-20 pieces/min (200x200mm square frame) |
Control System | - PLC + touchscreen dual system - Storage: 4000 sets of data, 300 actions/group - Supports Chinese-English switching, DXF import |
- Touchscreen + button dual system - Storage: 4000 sets of data, 300 actions/group - Supports offline programming |
Mechanical Specifications | - Dimensions: 2600×1300×1650mm - Weight: 1100KG |
- Dimensions: 2400×900×1650mm - Weight: 880KG |
Applicable Wire Types | Round/flat/square wires (mainly iron wire, compatible with stainless steel and aluminum wires) | Round/flat/square wires (mainly iron wire, compatible with stainless steel and aluminum wires) |
Equipment Type | Application Case | Process Advantages |
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2D Frame Bending & Butt Welding Machine | Stainless steel pot rack (200x300mm square frame) | One-step bending + welding, hidden and beautiful welds, capacity 10 pieces/min |
Multi-layer spice rack (special-shaped frame + welded connections) | Complex angle bending precision ±0.5mm, welding strength meets load-bearing standards | |
2D Wire Bending Machine | Round pot lid rack (φ150mm ring) | High-speed forming at 300 rotations/min, roundness error <0.3% |
Folding bowl basket (flat wire bending + assembly) | Flat wire bending without deformation, folding joint precision ±0.2mm |