2D Frame Bending & Butt Welding Machine & 2D Wire Bending Machine —— High-Efficiency Forming and Welding Experts for Kitchenware Industry

I. Product Overview

• 2D Frame Bending & Butt Welding Machine: An all-in-one solution integrating frame bending and automatic butt welding, specially designed for kitchen ironware (e.g., pot racks, bowl baskets, spice racks). It achieves fully automated production from wire feeding to bending and welding for 2-6mm iron wires, meeting the needs of standardized mass production and personalized customization.
  
• 2D Wire Bending Machine: Focuses on precision wire bending and forming, supporting one-step forming of complex planar geometric shapes (e.g., squares, circles, special-shaped frames), suitable for diverse production scenarios of kitchenware skeletons and decorative parts.
  

• High Efficiency: Stable output of 8-10 pieces/min (calculated by standard pot rack components), with efficiency improved by over 60% compared to traditional manual bending and welding.
• Quality Upgrade: ±0.5mm-level bending precision + TIG welding process, product consistency up to 99%, smooth surface requiring no secondary processing.
• Cost Optimization: One machine can replace 3-5 workers, with annual comprehensive costs reduced by over 40%.

II. Comparison of Core Technical Parameters

III. Analysis of Core Advantages

1. High Efficiency, Leading Kitchenware Manufacturing
   • Fully automated process: One-key completion of wire feeding→straightening→cutting→bending→welding (for frame bending machine only), no manual intervention needed.
   • Rapid model change: 4000 sets of data storage + quick-release mold design, model change time <8 minutes, suitable for multi-specification small-batch orders (e.g., pot racks of different sizes, folding baskets).
2. Precision Forming, Excellent Quality
   • Bending technology: 4-axis linkage + 360° forward/reverse rotation, achieving complex planar shapes (e.g., L-shaped, U-shaped, elliptical), angle error <1°.
     - Bending speed of wire bending machine reaches 300 rotations/min, 10x more efficient than traditional manual bending.
   • Welding process (exclusive to frame bending machine): Dual-torch TIG welding, uniform weld penetration, pull-off force ≥1200N, no spatter, meets food-contact standards.
3. Intelligent Control, Easy Operation
   • Human-machine interaction: 10.1-inch color touchscreen, supports gesture operation and data export, novice training time <2 hours.
   • Fault diagnosis: Real-time monitoring of voltage, current, and mold temperature, automatic alarm and maintenance report generation, downtime reduced by 50%.
4. Durable and Reliable, Long-Term Operation
   • Core components: Molds made of SKD11/51 tool steel, wear-resistant life exceeding 100,000 times.
     - Eurui/Inovance servo motors, response speed <20ms, failure rate <0.2% under 12-hour daily operation.
   • Safety design: Full protective fence + emergency stop device + overload protection, CE certified.
5. Flexible Compatibility, Multi-Functional Application
   • Material adaptability: Mainly 2-6mm iron wire, compatible with stainless steel (for high-end kitchenware) and aluminum wire (lightweight products).
   • Product expansion:
     • Frame bending machine: Focus on pot racks, bowl baskets, drain racks (with welded frames).
     • Wire bending machine: Focus on decorative parts (e.g., carved handles, round pot lid racks), can be used independently with welding processes.
       

IV. Typical Application Scenarios