I. Product Overview
Industry Positioning: Specifically designed for ornamental flower stands, iron art decorations, and similar fields, this all-in-one automated equipment integrates frame bending & forming and double-torch TIG welding, achieving one-stop production from wire feeding to bending and welding. It meets dual needs of personalized customization and large-scale production.
Core Advantages:
- High Efficiency: Stable output of 6-8 pieces/min (calculated by standard flower stand components), with efficiency improved by over 50% compared to traditional processes.
- Precision Forming: Supports 2-8mm iron wire processing, covering round, flat, and square wires, adaptable to diverse flower stand shapes.
- Superior Welding: Double-torch TIG welding technology ensures firm and aesthetic welds, requiring no secondary surface treatment, meeting decorative-grade standards.
![Double-Torch TIG Frame Bending & Butt Welding Machine —— High-Efficiency Intelligent Forming Expert for Ornamental Flower Stand Industry 2]()
II. Core Technical Parameters
Parameter Category |
Technical Indicators |
Power Supply |
Three-phase 380V + grounding wire, compliant with industrial power distribution standards |
Mold System |
- Bending molds: 22 sets, made of national standard Cr12 material, finish hardness 62°, wear-resistant and impact-resistant - Wire feeding wheels: 3 sets, Cr12 precision polished and heat-treated, hardness 58°, wear resistance improved by 30% |
Motor Configuration |
- Wire feeding motor: 2.3kW - Bending motor: 1.5kW - Servo cutting motor: 1kW, response speed <50ms |
Processing Capacity |
- Wire diameter range: 2-8mm iron wire - Circumference range: Unlimited (supports any specification frame forming) - Bending speed: Up to 100 rotations/min, angle ±180° |
Precision Indicators |
- Wire feeding accuracy: ±0.5mm - Bending accuracy: ±0.5mm - Welding penetration: ≥3mm (iron wire welding standard) |
Efficiency Parameters |
- Standard capacity: 6-8 pieces/min (200x200mm square frame) - Wire feeding speed: Up to 25m/min |
Control System |
- Microcomputer PLC + touchscreen dual operation interface, supports Chinese-English switching - Storage capacity: 10,000 sets of data, 300 actions/group, supports quick model change |
Mechanical Specifications |
- Dimensions: 2800×850×1500mm (compact design, saves 40% workshop space) - Machine weight: 1100KG |
Welding System |
- Dual-torch configuration: 400A×2 TIG welding machine, stable output from welding transformer - Pneumatic control: 3 sets of cylinders + solenoid valves, precise welding pressure adjustment |
III. Five Core Advantages
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Fully Automated Process, Dramatic Capacity Increase
- From wire straightening, feeding, bending to dual-torch synchronous welding, no manual intervention required; one machine can replace 5-8 skilled workers.
- Supports "one-key mold switching," model change time <10 minutes, suitable for rapid prototyping of multi-specification small batches.
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Precision Forming, Aesthetics & Strength Combined
- Bending technology: 360° forward/reverse rotation + inner-outer mold linkage, achieving complex curves (e.g., arcs, diamonds, special-shaped frames) in one step, angle error <1°.
- TIG welding: Low heat input, minimal spatter, smooth and firm welds with pull-off force ≥1500N, meeting load-bearing requirements while reducing post-welding grinding.
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Intelligent Control, Zero-Threshold Operation
- 10.1-inch color touchscreen supports DXF drawing import and offline programming, easy for novices to master.
- Real-time monitoring of production data (speed, yield rate, consumable loss), automatic fault alarm, maintenance cost reduced by 40%.
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Upgraded Durability, Long-Term Stable Operation
- Key components use SKD11/51 mold steel and imported servo motors, wear-resistant and impact-resistant, failure rate <0.3% under 12-hour daily operation.
- Full-enclosure protective fence + overload protection system, compliant with CE safety certification, ensuring operational safety.
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Flexible Compatibility, Multi-Scene Adaptation
- Material compatibility: Mainly iron wire, compatible with stainless steel, aluminum wire, etc.
- Product expansion: Besides ornamental flower stands, can produce pet cages, iron photo frames, small shelves, etc., multi-functional application.
IV. Typical Application Scenarios
- Ornamental flower stand production: Single/multi-layer flower stand frames, arc-shaped decorative racks, 2-5mm iron wire high-efficiency forming with smooth surfaces ready for spray painting.
- Cross-border e-commerce customization: Supports storage of 1000+ personalized flower stand designs, meeting small-batch, multi-design needs in overseas markets.
- Hardware processing factories: Balances conventional flower stands and high-end iron art products, welding quality meets export standards.
Choose the Double-Torch TIG Frame Bending & Butt Welding Machine, making iron art forming simpler!—— Efficient, Precise, Intelligent: Redefining the New Benchmark for Ornamental Flower Stand Production!