2D Wire Bending Machine —— High-Efficiency Forming Expert for S-Hook Industry (3-8mm Wire Diameter Special)

I. Product Overview

• High Efficiency: Stable output of 8-10 pieces/min (calculated by standard S-hooks), with 120% efficiency improvement over traditional manual bending, daily capacity up to 12,000 pieces.
• Precision Forming: ±0.3mm-level bending accuracy, S-hook opening size error <1%, compatible with automated assembly lines.
• Cost Optimization: One machine replaces 4-6 workers, reducing annual comprehensive costs by over 50%, with an investment payback period <12 months.
  

II. Core Technical Parameters

III. Five Core Advantages

1. Fully Automated Process, Zero Manual Intervention
   • One-step completion of wire feeding→straightening→cutting→bending, no manual contact with wires, reducing work injury risks and improving stability.
   • Supports "one-key product model switching," quickly calling molds via preset parameters, suitable for multi-specification S-hooks (e.g., hanging hooks, coat hooks, industrial hooks).
2. 5-Axis Linkage Technology, Micron-Level Forming
   • 360° rotating bending: Inner and outer molds 联动 (linkage), capable of one-step forming complex curves like "S-shaped," "U-shaped," "L-shaped," with angle error <1°.
   • Precision wire feeding control: Dual servo motor closed-loop drive, stable wire feeding speed at 75m/min, length error ≤0.2mm, especially suitable for small-sized S-hooks (e.g., 3mm diameter mini hooks).
3. High-Wear-Resistant Molds, Long-Term Stable Operation
   • Bending molds use SKD11/51 tool steel with surface nitriding treatment, impact resistance improved by 60%, no need for replacement after continuous production of 100,000 pieces.
   • Wire feeding and straightening wheels all use Cr12 material with precision polishing, wire diameter wear tolerance <0.05mm, ensuring long-term processing accuracy.
4. Intelligent Control, Production Data Visualization
   • 10.1-inch touchscreen real-time display of production progress, consumable usage, supports data export and fault tracing.
   • Built-in collision prevention algorithm, automatic shutdown and alarm for mold abnormalities, reducing mechanical damage risks by over 90%.
5. Flexible Compatibility, Multi-Functional Application
   • Material expansion: Besides iron wire, can process 304 stainless steel wire (for high-end pendants) and aluminum wire (lightweight products).
   • Product extension: Besides S-hooks, can produce coat hanger crossbars, curtain hooks, car seat hooks, etc., meeting diverse order requirements.
     

IV. Typical Application Scenarios