2D Frame Bending and Butt Welding Machine —— High-Efficiency Forming and Welding Expert for Storage Basket Industry
2025-05-30
I. Product Overview
Equipment Positioning:
A fully automated solution designed for storage baskets, storage basket (storage bins), and metal wire baskets. It integrates frame bending and dual-torch TIG welding, enabling one-stop production from wire feeding to bending and welding for 3-8mm iron wires. Supports standardized mass production and personalized customization of diverse basket specifications (e.g., square, round, special-shaped).
A fully automated solution designed for storage baskets, storage basket (storage bins), and metal wire baskets. It integrates frame bending and dual-torch TIG welding, enabling one-stop production from wire feeding to bending and welding for 3-8mm iron wires. Supports standardized mass production and personalized customization of diverse basket specifications (e.g., square, round, special-shaped).
Core Value:
- Rapid Capacity: Stable output of 10-15 pieces/min (based on standard storage basket frames), 80% faster than traditional manual bending and welding, with daily capacity up to 20,000 pieces.
- Premium Quality: ±0.3mm bending precision + 63KW TIG welding ensures weld strength ≥1800N, smooth surfaces without spatter, meeting export-grade standards.
- Cost Optimization: One machine replaces 5-8 workers, reducing annual costs by 45%, suitable for small-to-large batch production.
II. Core Technical Parameters
| Parameter Category | Technical Indicators |
|---|---|
| Power Supply System | Three-phase 380V + grounding wire, industrial-grade anti-interference design |
| Bending System | - Maximum bending force: 125 N·m - Bending molds: SKD11/51 material, hardness 58-62°, supports 300 action combinations |
| Welding Module | - Welding power: 63KW transformer - Mechanical hand clamps: 2 sets, dual-torch TIG welding - Weld penetration: ≥3mm (for iron wire) |
| Processing Capacity | - Wire diameter range: 3-8mm iron wire (compatible with stainless steel, aluminum) - Circumference range: Unlimited (supports up to 1200mm frames) |
| Precision Indicators | - Bending accuracy: ±0.3mm - Wire feeding accuracy: ±0.2mm - Welding positioning error: ±0.5mm |
| Control System | - Operation interface: Button + touchscreen dual system, supports DXF drawing import - Storage capacity: 10,000 sets of data, model change time <8 minutes |
| Mechanical Specifications | - Dimensions: 3200×1500×1600mm - Machine weight: 1300KG |
| Efficiency Parameters | - Wire feeding speed: Up to 60m/min - Welding speed: 8-12m/min |
III. Key Advantages Analysis
-
Fully Automated Process, One-Step Basket Forming
- Unmanned workflow from feeding→straightening→cutting→bending→welding reduces dimensional 偏差 (deviations) caused by manual intervention, ideal for complex baskets (e.g., multi-layer baskets with hooks).
- "One-click mold switching" via preset programs adapts to handle basket handles, bodies, and bases.
-
6-Axis Linkage Bending, Complex Shapes Made Easy
- 360° forward/reverse rotation bending: Inner-outer mold linkage forms complex structures like "U-shaped bodies + arc handles" or diamond-shaped baskets, with angle errors <1°.
- Full 3-8mm wire diameter coverage, from delicate decorative baskets (3mm) to heavy-duty storage baskets (8mm), no core component changes needed.
-
63KW TIG Welding, Strength and Aesthetics Combined
- Dual-torch synchronous welding speeds up welding by 50%, with uniform welds and pull-off force ≥1800N, suitable for heavy-load baskets (e.g., laundry baskets).
- Low heat input minimizes deformation, surfaces are ready for electroplating/powder coating without grinding, saving 30% post-processing costs.
-
Intelligent Control, Transparent Production Data
- 10.1-inch color touchscreen monitors bending speed, welding current, and consumable usage in real time, supports production report generation.
- Automatic fault diagnosis (e.g., mold overload alarm, wire shortage prompt) reduces downtime by 40% and maintenance costs by 25%.
-
Flexible Compatibility, Multi-Product Application
- Material versatility: Mainly iron wire, compatible with 304 stainless steel (high-end baskets) and aluminum (lightweight bins).
- Product expansion: Produces pet cages, flower racks, shelf dividers, etc., maximizing equipment utilization.
IV. Typical Application Scenarios
| Application Scenario | Processing Case | Process Advantages |
|---|---|---|
| Household Storage Baskets | Square iron storage basket (5mm wire, 300×200mm body) | One-step bending + welding, hidden welds, 15,000 pieces/day |
| Cross-Border Custom Baskets | Round woven basket frame (4mm wire, 400mm diameter) | Supports DXF import, samples ready in 72 hours for small-batch designs |
| Industrial Storage Baskets | Heavy-duty iron wire basket (8mm wire, load-bearing ≥100kg) | No cracks in 8mm wire bending, industrial-grade welding strength, compatible with automated warehousing |
| Bathroom Storage Baskets | Special-shaped basket with hooks (3mm wire, arc handle) | ±0.3mm precision ensures hook-body fit, smooth surface for direct coating |
Choose the 2D Frame Bending and Butt Welding Machine, making storage basket production simpler!
—— Efficient, Precise, Intelligent: Redefining Metal Basket Manufacturing Efficiency!
—— Efficient, Precise, Intelligent: Redefining Metal Basket Manufacturing Efficiency!
Contact us for storage basket samples or customized production solutions!
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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Address: No.25 Sanle Road, Beijiao Town, Shunde district, Foshan City, Guangdong Province, People's Republic of China