2D Frame Bending and Butt Welding Machine —— High-Efficiency Smart Manufacturing Expert for Kitchen Wall-Mounted Storage Basket Industry

I. Product Positioning and Industry Value

Equipment Positioning:
A fully automated bending and welding integrated machine designed for kitchen wall-mounted storage baskets (e.g., spice racks, knife holders, pot lid holders). It integrates automatic feeding, straightening, cutting, bending, and welding, achieving one-step forming of "complex frames + fine welding" for 3-8mm iron wires. It meets the lightweight, high-precision, and diversified production needs of the kitchenware industry.

• High Efficiency: Stable output of 10-15 pieces/min (calculated by standard spice rack frames), with 80% efficiency improvement over traditional processes, daily capacity up to 18,000 pieces.
• Precision Craftsmanship: ±0.3mm bending accuracy ensures seamless installation of wall-mounted baskets, and 63KW TIG welding ensures weld strength ≥1500N, capable of bearing 5-10kg.
• Flexible Customization: Supports 300 action combinations for quick switching between differentiated styles (e.g., single-layer/multi-layer baskets, with hooks/with dividers), meeting small-batch and multi-SKU needs of cross-border e-commerce.
  

II. Core Technical Parameters

III. Analysis of Core Advantages

1. Kitchen-Specific Craftsmanship, Full Detail Precision
   • Bending Technology: Targeting "small size, multi-arc" kitchen baskets, supports 360° forward/reverse rotation bending to form complex structures like "L-shaped basket body + U-shaped hook" in one step, with angle error <1° for seamless wall mounting.
   • Welding Technology: Dual-torch TIG welding focuses on hidden weld design (e.g., at the connection between basket bottom and hook), resulting in smooth surfaces without protrusions, ready for direct spray painting without grinding.
2. Fully Automated Process, Adaptable to Small-Batch Quick Response
   • One-Click Style Switching: Call preset programs via touchscreen to quickly produce multi-specification products (e.g., spice racks (3mm wire), pot lid holders (5mm wire), knife holders (8mm wire)), with model change time 70% shorter than traditional manual adjustment.
   • Intelligent Error Prevention System: Built-in wire diameter detection and mold matching verification to avoid defective products due to parameter errors, with yield rate stable at ≥99.2%.
3. Dual Upgrades in Energy Saving and Durability
   • Energy Optimization: IGBT inverter technology reduces welding energy consumption by 30%, saving about 5000 kWh annually per machine, in line with the green manufacturing trend of the kitchenware industry.
   • Core Components: Bending molds use SKD11/51 tool steel with surface nitriding treatment, wear-resistant life exceeding 150,000 cycles, suitable for 10-hour daily continuous production of kitchen baskets.
4. Cross-Border E-Commerce Customization Expert, Rapid Market Response
   • Design Compatibility: Supports direct import of DXF drawings from overseas clients, automatically generating bending paths, and completing sample prototyping within 72 hours to meet personalized order needs on platforms like Amazon and Etsy.
   • Certification Support: Equipment complies with CE safety standards, and welding quality meets RoHS environmental requirements, facilitating export of kitchenware to Europe, America, and Southeast Asia.
     

IV. Typical Application Scenarios