's Pipe Welding Machine
Foshan Jinchun Industrial Automation Technology Co., Ltd. develops and produces pipe welding machine for various application upon request. Its design starts with considering the needs of the user, but it is added with fashion, style, and personality thereafter, which makes the product aesthetic, fashionable, and practical. As product design, manufacturing processes, materials, and technology continue to improve, the product will be improved accordingly, showing a wider application in the future.
Customer satisfaction is always at the forefront of priorities for XLC. We pride ourselves in providing reliable and high quality products which are marketed to large customers around the world. Our products can readily be found in wide range of applications in the field and have won numerous compliments. We continually seek to make our products the very best in the industry.
We never forget the culture, values, and concerns that make each of our customers a unique individual. And through Jinchun, we will help to strengthen and preserve those identities by personalizing pipe welding machine.
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Rotary 3D Bending Machine (Three-dimensional)(Suitable for products with small wire diameter and long length)
Rotary Head 3D Bending Machine (Three-dimensional)(Suitable for products with large wire diameter and short length)
Parameter between Rotary 3D bending machine and Rotary Head 3D bending machine
Name
Rotary 3D Bending Machine
(Three-dimensional)
Rotary Head 3D Bending Machine
(Three-dimensional)
Wire Rack
Regulaly 500KG to 1T, for wire diameter above 8mm, 1.5T-2T is commonly used.
Bending Degree
270 - 360°
270°
Operation Process
Rotary 3D Bending Machine: Straightening and wire feeding (through the stabilizing disc) - Gearbox wire feeding (the gearbox shaft has an additional 360-degree rotating three-dimensional function) - Bending (inner and outer rotation, platform translation in all directions) - Cutting.
Rotary Head 3D Bending Machine: Straightening and wire feeding - Bending - Lifting - Rotating arm - Cutting.
Number of Axes
8 axes (for soft materials with a diameter of 3 - 8mm, and for hard materials with a diameter of 3 - 6mm).
9 axes (for soft materials with a diameter of 3 - 10mm, and for hard materials with a diameter of 3 - 8mm).
5 axes (for soft materials with a diameter of 3 - 8mm, and for hard materials with a diameter of 3 - 6mm).
6 axes (for soft materials with a diameter of 3 - 10mm, and for hard materials with a diameter of 3 - 8mm).
Advantages
1. Adopting German imported aerospace aluminum gearbox, which supports 360-degree rotation, is dust-proof and oil-proof, saves more time for adjusting and changing materials, has low wear and tear, and a longer service life.
2. Equipped with a wire stabilizing disc for wire feeding (the wire below 3.5mm is more stable).
3. Equipped with a wire pressing rod, which is better for producing wires with small diameters and has high flatness.
4. Equipped with its own frame and safety protection disc, which is more dust-proof than the conventional 270° ones.
5. The self-equipped bending seat causes little surface wear and scratch to the wire, and can produce any three-dimensional shape.
6. Generally, there are 7 axes on the market, while ours start from 8 axes (wire feeding + bending + wire rotation + inner rotation + overall lifting + pallet + translation + cutter, with additional left and right translation; 9 axes have an additional gearbox translation, both front and back).
1. Adopting German imported aerospace aluminum gearbox, which supports 270-degree rotation, is dust-proof and oil-proof, saves more time for adjusting and changing materials, has low wear and tear, and a longer service life.
2. Equipped with a wire stabilizing disc for wire feeding (the wire below 3.5mm is more stable).
3. Equipped with a wire pressing rod, which is better for producing wires with small diameters and has high flatness.
4. Equipped with its own frame and safety protection disc, which supports 270-degree rotation and rotary head rotation.
5. The motor has sufficient power and is especially suitable for products with a large wire diameter span and short length.
Price Range in USD
27,000 - 50,000
27,000 - 65,000
Rotary 3D Bending Machine
Rotary Head 3D Bending Machine
Factors Affecting Price
Equipment Specifications and Functions: Generally speaking, bending machines that can handle thicker wire diameters, a wider range of bending angles, and have more complex functions will have relatively higher prices. For example, equipment with functions such as automatic feeding, multi-axis linkage, and online detection will usually cost much more than ordinary equipment.
Manufacturing Process and Materials: Bending machines produced using advanced manufacturing processes and high-quality materials will have increased costs and corresponding higher prices. High-quality materials and exquisite craftsmanship can ensure the durability, stability, and precision of the equipment and extend its service life.
Brand and Reputation: Well-known brands of 3D CNC wire bending machines usually have better guarantees in terms of quality, after-sales service, and technical support, so their prices will also be on the high side. Consumers are often more willing to pay for the reputation and word-of-mouth of the brand when making purchases.
Technical Content: With the continuous development of science and technology, some 3D CNC wire bending machines with high intelligence and automation levels, such as those capable of realizing functions like remote monitoring, fault diagnosis and early warning, and adaptive adjustment, will have higher prices due to the integration of advanced technologies.
In conclusion, the price range of 3D CNC wire bending machines is quite wide. Enterprises should make comprehensive considerations based on their own production needs, budgets, and requirements for equipment performance and other factors when choosing to select the most suitable equipment for themselves.
Foshan Jinchun Industrial Automation Technology Co.,ltd
Rotary 3D Bending Machine
I hope this blog is helpful to you. If you still want to know other information about 3D CNC wire bending machines, you can continue to ask me questions. Welcome to click on the link: https://www.jinchunmachine.com/ to get more details. We will do our best to provide you with professional solutions and help your production business thrive!
In today's industrial manufacturing and numerous handicraft creation fields, wire bending machines play a vital role. And the Jinchun wire bending machines have attracted much attention due to their excellent performance. So, exactly how many types of wire materials can the Jinchun wire bending machines bend?
Firstly, from the perspective of materials:
Common metal wire materials, such as low-carbon steel wire materials, can be easily handled by the Jinchun wire bending machines. Low-carbon steel has good ductility and plasticity. Under the bending operation of the wire bending machine, it can be accurately bent into various required shapes. Whether it is for making simple frame structures or more complex decorative curved shapes, there is no difficulty at all.
Medium-carbon steel wire materials are also applicable to the Jinchun wire bending machines. Although its hardness has increased compared to that of low-carbon steel, the Jinchun wire bending machines can still conduct effective bending processing on it by virtue of their reasonable structural design and sufficient bending power, meeting diverse needs such as the preliminary forming of mechanical parts.
Stainless steel wire materials are also one of the materials that the Jinchun wire bending machines can handle. The good corrosion resistance of stainless steel enables it to be widely used in many scenarios with high environmental requirements. The Jinchun wire bending machines can bend stainless steel wire materials into suitable shapes for kitchen utensils, architectural decoration and other aspects through precise angle control.
In addition, copper wire materials are even easier. Copper has excellent electrical conductivity. In fields such as electrical appliance manufacturing, it is necessary to bend it into specific shapes for wiring and constructing circuit structures. The Jinchun wire bending machines can bend copper wire materials of different thicknesses to ensure that the bent shapes meet the production requirements.
In terms of non-ferrous metals, for example, aluminum wire materials, the Jinchun wire bending machines also have good bending capabilities. Aluminum is lightweight and is often used in the manufacturing of some products with weight requirements. Through the wire bending machines, it can be quickly bent into shapes required for items such as aviation models and lightweight decorative objects.
From the dimension of the thickness of wire materials:
The Jinchun wire bending machines have a relatively wide range of adaptability. For relatively thin wire materials, such as metal wire materials for storage baskets at the millimeter level, they can rely on high-precision bending molds and fine operation adjustments to bend them into various components of storage baskets, hooks or pet cages. For relatively thick wire materials, such as those with a centimeter-level thickness used for reinforcement and structure building in the furniture field, the Jinchun wire bending machines can also complete the bending tasks and create various support structures and frame shapes required for furniture after being equipped with appropriate power and corresponding strength bending components.
From the perspective of the hardness characteristics of wire materials:
For soft wire materials, such as various metal wire materials after annealing treatment, the Jinchun wire bending machines can conduct bending operations extremely smoothly, quickly bend them according to the preset shape requirements, and ensure a smooth transition at the bent parts. For semi-hard wire materials with slightly higher hardness after special processing, it can also realize the bending processing of these wire materials by adjusting the bending force, angle and adopting a multi-step bending method, turning them into shapes that meet different uses in industrial production, artistic creation and other activities.
However, it should be noted that the specific types of wire materials that the Jinchun wire bending machines can bend will also be affected by multiple factors such as the machine's own model, configuration and the bending molds adopted. Different models of the Jinchun wire bending machines have differences in power and the range of wire material thicknesses that they can be adapted to. And replacing different bending molds can also expand their bending capabilities for wire materials with different shapes and special specifications.
Overall, the Jinchun wire bending machines can bend a wide variety of wire materials, covering common metal and non-ferrous metal materials, wire materials of different thicknesses and hardness characteristics, demonstrating strong adaptability and practical value in the production and manufacturing, artistic creation and other activities of numerous industries. If you are interested in wire bending machines or have further requirements, please click on the link: https://www.jinchunmachine.com/ for more detailed information.
Firstly, from the perspective of materials:
Common metal wire materials, such as low-carbon steel wire materials, can be easily handled by the Jinchun wire bending machines. Low-carbon steel has good ductility and plasticity. Under the bending operation of the wire bending machine, it can be accurately bent into various required shapes. Whether it is for making simple frame structures or more complex decorative curved shapes, there is no difficulty at all.
Medium-carbon steel wire materials are also applicable to the Jinchun wire bending machines. Although its hardness has increased compared to that of low-carbon steel, the Jinchun wire bending machines can still conduct effective bending processing on it by virtue of their reasonable structural design and sufficient bending power, meeting diverse needs such as the preliminary forming of mechanical parts.
Stainless steel wire materials are also one of the materials that the Jinchun wire bending machines can handle. The good corrosion resistance of stainless steel enables it to be widely used in many scenarios with high environmental requirements. The Jinchun wire bending machines can bend stainless steel wire materials into suitable shapes for kitchen utensils, architectural decoration and other aspects through precise angle control.
In addition, copper wire materials are even easier. Copper has excellent electrical conductivity. In fields such as electrical appliance manufacturing, it is necessary to bend it into specific shapes for wiring and constructing circuit structures. The Jinchun wire bending machines can bend copper wire materials of different thicknesses to ensure that the bent shapes meet the production requirements.
In terms of non-ferrous metals, for example, aluminum wire materials, the Jinchun wire bending machines also have good bending capabilities. Aluminum is lightweight and is often used in the manufacturing of some products with weight requirements. Through the wire bending machines, it can be quickly bent into shapes required for items such as aviation models and lightweight decorative objects.
From the dimension of the thickness of wire materials:
The Jinchun wire bending machines have a relatively wide range of adaptability. For relatively thin wire materials, such as metal wire materials for storage baskets at the millimeter level, they can rely on high-precision bending molds and fine operation adjustments to bend them into various components of storage baskets, hooks or pet cages. For relatively thick wire materials, such as those with a centimeter-level thickness used for reinforcement and structure building in the furniture field, the Jinchun wire bending machines can also complete the bending tasks and create various support structures and frame shapes required for furniture after being equipped with appropriate power and corresponding strength bending components.
From the perspective of the hardness characteristics of wire materials:
For soft wire materials, such as various metal wire materials after annealing treatment, the Jinchun wire bending machines can conduct bending operations extremely smoothly, quickly bend them according to the preset shape requirements, and ensure a smooth transition at the bent parts. For semi-hard wire materials with slightly higher hardness after special processing, it can also realize the bending processing of these wire materials by adjusting the bending force, angle and adopting a multi-step bending method, turning them into shapes that meet different uses in industrial production, artistic creation and other activities.
However, it should be noted that the specific types of wire materials that the Jinchun wire bending machines can bend will also be affected by multiple factors such as the machine's own model, configuration and the bending molds adopted. Different models of the Jinchun wire bending machines have differences in power and the range of wire material thicknesses that they can be adapted to. And replacing different bending molds can also expand their bending capabilities for wire materials with different shapes and special specifications.
Overall, the Jinchun wire bending machines can bend a wide variety of wire materials, covering common metal and non-ferrous metal materials, wire materials of different thicknesses and hardness characteristics, demonstrating strong adaptability and practical value in the production and manufacturing, artistic creation and other activities of numerous industries. If you are interested in wire bending machines or have further requirements, please click on the link: https://www.jinchunmachine.com/ for more detailed information.
In the era when the digital wave is sweeping across the globe, the electronic industry, as the frontier of technological development, is booming at an ever-accelerating pace. From transformers that provide stable power supply for various devices to motors that drive mechanical operation and inductors that are crucial for signal processing and other key electronic components, all rely on a core process - coil winding. And the Jinchun Coil Winding Machine is like a behind-the-scenes hero, shining brightly on the stage of the electronic industry with its outstanding high precision and high efficiency, and laying a solid foundation for the miniaturization and high-performance development of electronic products.
Transformer - The Heart Guardian of Stable Power Supply
The transformer is the key hub of power transmission and conversion. It is indispensable whether in substations in large power grids or in small mobile phone chargers. The Jinchun Coil Winding Machine has shown extraordinary skills in transformer manufacturing.
Operators only need to set parameters such as the number of turns, wire diameter and winding method of the primary and secondary coils on the operation interface according to the transformer design specifications, and the winding machine will quickly start the precision winding process. The high-precision wire arranging mechanism is like a rigorous calligrapher, ensuring that each layer of coils is arranged closely and neatly with almost no gaps between the wires, which greatly improves the space utilization rate and enables the transformer to achieve higher power transmission in a limited volume. At the same time, compared with traditional manual winding, its production efficiency has increased exponentially, meeting the urgent needs of large-scale and rapid production in the electronic industry.
Motor - The Power Source Driving Innovation
Motors, as the core components that convert electrical energy into mechanical energy, are widely used in many fields such as industrial manufacturing, smart homes and electric vehicles. The Jinchun Coil Winding Machine has injected strong power into motors.
Facing the complex requirements of coil windings for different types of motors, such as the commutator windings of DC motors and the stator windings of AC asynchronous motors, the Jinchun winding machine can handle them calmly with its powerful programming function. It can flexibly adjust parameters such as winding speed, number of turns and winding pitch according to the preset program to achieve diversified winding modes. During the winding process, the high-speed rotating winding head and the precise positioning system cooperate tacitly to quickly and accurately wind the enameled wire on the iron core. This high-precision and high-efficiency winding process enables motors to meet the increasingly stringent requirements of application scenarios and promotes various industries to accelerate towards intelligence and electrification.
Inductor - The Precision Hub of Signal Processing
In electronic circuits, inductors shoulder key missions such as filtering, energy storage and impedance matching and are important components to ensure signal quality and stable circuit operation. The Jinchun Coil Winding Machine endows inductors with excellent quality.
The Jinchun winding machine, relying on a high-precision sensing and feedback control system, monitors various parameters in the winding process in real time and precisely controls the winding accuracy of each coil. For example, in the radio frequency circuit of 5G base stations, high-performance inductors are the key to ensuring signal transmission quality. The inductors produced by the Jinchun Coil Winding Machine, with their accurate parameter control and stable performance, effectively filter out clutter and escort the high-speed and stable 5G signal transmission, helping the communication technology to develop by leaps and bounds.
Meeting the Stringent Requirements of the Electronic Industry and Opening up Unlimited Prospects
The electronic industry has extremely high requirements for the high precision and high efficiency of coil winding, and the Jinchun Coil Winding Machine is exactly tailored for this.
With the vigorous rise of emerging technologies such as the Internet of Things, artificial intelligence and new energy, the electronic industry has ushered in unprecedented development opportunities. The Jinchun Coil Winding Machine, with its outstanding advantages, can seamlessly connect with various cutting-edge application scenarios and is widely used in various electronic fields such as consumer electronics, communication, automobiles and industrial control. In the future, it will surely keep up with the pulse of technological development, continuously innovate and optimize, and continuously inject impetus into the continuous prosperity of the electronic industry, becoming the guarantee of the core competitiveness of electronic manufacturing enterprises in the global market.
Transformer - The Heart Guardian of Stable Power Supply
The transformer is the key hub of power transmission and conversion. It is indispensable whether in substations in large power grids or in small mobile phone chargers. The Jinchun Coil Winding Machine has shown extraordinary skills in transformer manufacturing.
Operators only need to set parameters such as the number of turns, wire diameter and winding method of the primary and secondary coils on the operation interface according to the transformer design specifications, and the winding machine will quickly start the precision winding process. The high-precision wire arranging mechanism is like a rigorous calligrapher, ensuring that each layer of coils is arranged closely and neatly with almost no gaps between the wires, which greatly improves the space utilization rate and enables the transformer to achieve higher power transmission in a limited volume. At the same time, compared with traditional manual winding, its production efficiency has increased exponentially, meeting the urgent needs of large-scale and rapid production in the electronic industry.
Motor - The Power Source Driving Innovation
Motors, as the core components that convert electrical energy into mechanical energy, are widely used in many fields such as industrial manufacturing, smart homes and electric vehicles. The Jinchun Coil Winding Machine has injected strong power into motors.
Facing the complex requirements of coil windings for different types of motors, such as the commutator windings of DC motors and the stator windings of AC asynchronous motors, the Jinchun winding machine can handle them calmly with its powerful programming function. It can flexibly adjust parameters such as winding speed, number of turns and winding pitch according to the preset program to achieve diversified winding modes. During the winding process, the high-speed rotating winding head and the precise positioning system cooperate tacitly to quickly and accurately wind the enameled wire on the iron core. This high-precision and high-efficiency winding process enables motors to meet the increasingly stringent requirements of application scenarios and promotes various industries to accelerate towards intelligence and electrification.
Inductor - The Precision Hub of Signal Processing
In electronic circuits, inductors shoulder key missions such as filtering, energy storage and impedance matching and are important components to ensure signal quality and stable circuit operation. The Jinchun Coil Winding Machine endows inductors with excellent quality.
The Jinchun winding machine, relying on a high-precision sensing and feedback control system, monitors various parameters in the winding process in real time and precisely controls the winding accuracy of each coil. For example, in the radio frequency circuit of 5G base stations, high-performance inductors are the key to ensuring signal transmission quality. The inductors produced by the Jinchun Coil Winding Machine, with their accurate parameter control and stable performance, effectively filter out clutter and escort the high-speed and stable 5G signal transmission, helping the communication technology to develop by leaps and bounds.
Meeting the Stringent Requirements of the Electronic Industry and Opening up Unlimited Prospects
The electronic industry has extremely high requirements for the high precision and high efficiency of coil winding, and the Jinchun Coil Winding Machine is exactly tailored for this.
With the vigorous rise of emerging technologies such as the Internet of Things, artificial intelligence and new energy, the electronic industry has ushered in unprecedented development opportunities. The Jinchun Coil Winding Machine, with its outstanding advantages, can seamlessly connect with various cutting-edge application scenarios and is widely used in various electronic fields such as consumer electronics, communication, automobiles and industrial control. In the future, it will surely keep up with the pulse of technological development, continuously innovate and optimize, and continuously inject impetus into the continuous prosperity of the electronic industry, becoming the guarantee of the core competitiveness of electronic manufacturing enterprises in the global market.
With its outstanding performance, the 3D wire bending machine demonstrates a wide range of application scenarios across multiple industries.
In the Field of Automotive Parts Manufacturing
The automotive industry has stringent requirements for the precision and complexity of parts. The 3D wire bending machine can accurately bend metal wires into various specific shapes, meeting the diverse design needs of automotive parts. For instance, in the manufacturing of automotive seat frames, wires need to be bent into complex shapes that conform to ergonomics. The 3D wire bending machine can precisely control the bending angle, radius, and length, ensuring that the seat frame not only has good support performance but also enables lightweight design, thus improving the overall fuel economy of the vehicle. Some pipeline components inside the automotive engine also rely on the 3D wire bending machine to bend metal wires, making them suitable for the layout requirements within the compact space of the engine and ensuring the efficient and stable operation of the engine.
In the Field of Daily - use Hardware Products
Daily - use hardware products are closely linked to people's lives. The 3D wire bending machine brings higher production efficiency and product quality to this field. Take curtain rods as an example. The 3D wire bending machine can quickly bend metal wires into the required length and arc, ensuring that each curtain rod has consistent dimensions, thereby enhancing the aesthetics and practicality of the product. Regarding kitchenware, such as the handles of stainless - steel tableware, the 3D wire bending machine can bend them into comfortable gripping shapes, improving the user experience. Moreover, the automated production of the 3D wire bending machine significantly reduces labor costs and increases production efficiency, meeting the large - scale market demand for daily - use hardware products.
In the Field of Iron Wire Craft Products
Iron wire craft products are deeply loved by consumers for their unique artistic charm. The 3D wire bending machine is of great significance in this field. It can transform ordinary iron wires into exquisite handicrafts. Whether they are complex iron - art decorations or creative art sculptures, the 3D wire bending machine can accurately bend the iron wires into unique shapes according to the designer's creativity. Its high flexibility enables artists to break through the limitations of traditional manual bending and achieve more complex and delicate designs. At the same time, the 3D wire bending machine can ensure the consistency and stability of craft products, which is of great importance for the mass production of high - quality iron wire craft products.
In the Field of Cage Processing
Cages are widely used in industries such as breeding and pet - keeping. The 3D wire bending machine can be used to manufacture cages of various specifications and shapes. In the breeding industry, the production of chicken cages, rabbit cages, etc., requires a large amount of metal wire bending processing. The 3D wire bending machine can quickly and accurately bend the wires into the frame and grid parts of the cages according to the preset size and shape, ensuring the structural strength and reasonable spatial layout of the cages. For pet cages, the 3D wire bending machine can produce more beautiful, comfortable, and safe products to meet the needs of pet - keeping. In addition, the high - efficiency production capacity of the 3D wire bending machine helps to enhance the market supply capacity of cage - producing enterprises.
In the Field of Hanger Manufacturing
As a common daily - use item, the production of hangers also depends on the 3D wire bending machine. Traditional hanger manufacturing methods are inefficient and result in inconsistent quality. The 3D wire bending machine can accurately bend metal wires into the shapes of different types of hangers, whether they are ordinary drying hangers or special hangers for hanging suits, dresses, etc. It can ensure that the arc, length, and load - bearing capacity of the hangers meet the standards, improving the durability and practicality of the hangers. Moreover, the automated production mode of the 3D wire bending machine can achieve large - scale production, meeting the continuous market demand for hangers.
Selection Guide for 3D Wire Bending Machines with Different Wire Diameters
When choosing a 3D wire bending machine, many factors need to be taken into consideration.
First is the material range. Different 3D wire bending machines have certain requirements and limitations on the materials of the wires they can process. It is necessary to ensure that the selected machine can be adapted to the wire materials to be processed. Production speed and accuracy requirements are also key factors. If an enterprise has a large production scale and high output requirements, it needs to choose a machine with a fast production speed. For those with strict requirements for product accuracy, more attention should be paid to the accuracy parameters of the machine.
The R & D capabilities of the company should not be ignored either. Enterprises with strong R & D capabilities usually produce 3D wire bending machines with more innovation and technical advantages, which can better adapt to changes in future production needs.
The key configurations of the machine are also extremely important. For example, the drive system, control system, etc. High - quality configurations can ensure the stable operation of the machine, improve processing quality and efficiency.
Different models of 3D wire bending machines are suitable for wires of different diameters. Some machines can process wires with a diameter range of 2mm - 14mm. When choosing, users need to select a machine model that matches the wire diameter commonly used in their own production. If the wire diameter is thin, choose a model with high processing fineness. If the wire diameter is thick, a machine with sufficient power and strength is required to ensure that the bending processing task can be completed smoothly and avoid affecting production efficiency and product quality due to improper machine selection. By comprehensively considering these factors, users can make the right decision when purchasing a 3D wire bending machine.
In the Field of Automotive Parts Manufacturing
The automotive industry has stringent requirements for the precision and complexity of parts. The 3D wire bending machine can accurately bend metal wires into various specific shapes, meeting the diverse design needs of automotive parts. For instance, in the manufacturing of automotive seat frames, wires need to be bent into complex shapes that conform to ergonomics. The 3D wire bending machine can precisely control the bending angle, radius, and length, ensuring that the seat frame not only has good support performance but also enables lightweight design, thus improving the overall fuel economy of the vehicle. Some pipeline components inside the automotive engine also rely on the 3D wire bending machine to bend metal wires, making them suitable for the layout requirements within the compact space of the engine and ensuring the efficient and stable operation of the engine.
In the Field of Daily - use Hardware Products
Daily - use hardware products are closely linked to people's lives. The 3D wire bending machine brings higher production efficiency and product quality to this field. Take curtain rods as an example. The 3D wire bending machine can quickly bend metal wires into the required length and arc, ensuring that each curtain rod has consistent dimensions, thereby enhancing the aesthetics and practicality of the product. Regarding kitchenware, such as the handles of stainless - steel tableware, the 3D wire bending machine can bend them into comfortable gripping shapes, improving the user experience. Moreover, the automated production of the 3D wire bending machine significantly reduces labor costs and increases production efficiency, meeting the large - scale market demand for daily - use hardware products.
In the Field of Iron Wire Craft Products
Iron wire craft products are deeply loved by consumers for their unique artistic charm. The 3D wire bending machine is of great significance in this field. It can transform ordinary iron wires into exquisite handicrafts. Whether they are complex iron - art decorations or creative art sculptures, the 3D wire bending machine can accurately bend the iron wires into unique shapes according to the designer's creativity. Its high flexibility enables artists to break through the limitations of traditional manual bending and achieve more complex and delicate designs. At the same time, the 3D wire bending machine can ensure the consistency and stability of craft products, which is of great importance for the mass production of high - quality iron wire craft products.
In the Field of Cage Processing
Cages are widely used in industries such as breeding and pet - keeping. The 3D wire bending machine can be used to manufacture cages of various specifications and shapes. In the breeding industry, the production of chicken cages, rabbit cages, etc., requires a large amount of metal wire bending processing. The 3D wire bending machine can quickly and accurately bend the wires into the frame and grid parts of the cages according to the preset size and shape, ensuring the structural strength and reasonable spatial layout of the cages. For pet cages, the 3D wire bending machine can produce more beautiful, comfortable, and safe products to meet the needs of pet - keeping. In addition, the high - efficiency production capacity of the 3D wire bending machine helps to enhance the market supply capacity of cage - producing enterprises.
In the Field of Hanger Manufacturing
As a common daily - use item, the production of hangers also depends on the 3D wire bending machine. Traditional hanger manufacturing methods are inefficient and result in inconsistent quality. The 3D wire bending machine can accurately bend metal wires into the shapes of different types of hangers, whether they are ordinary drying hangers or special hangers for hanging suits, dresses, etc. It can ensure that the arc, length, and load - bearing capacity of the hangers meet the standards, improving the durability and practicality of the hangers. Moreover, the automated production mode of the 3D wire bending machine can achieve large - scale production, meeting the continuous market demand for hangers.
Selection Guide for 3D Wire Bending Machines with Different Wire Diameters
When choosing a 3D wire bending machine, many factors need to be taken into consideration.
First is the material range. Different 3D wire bending machines have certain requirements and limitations on the materials of the wires they can process. It is necessary to ensure that the selected machine can be adapted to the wire materials to be processed. Production speed and accuracy requirements are also key factors. If an enterprise has a large production scale and high output requirements, it needs to choose a machine with a fast production speed. For those with strict requirements for product accuracy, more attention should be paid to the accuracy parameters of the machine.
The R & D capabilities of the company should not be ignored either. Enterprises with strong R & D capabilities usually produce 3D wire bending machines with more innovation and technical advantages, which can better adapt to changes in future production needs.
The key configurations of the machine are also extremely important. For example, the drive system, control system, etc. High - quality configurations can ensure the stable operation of the machine, improve processing quality and efficiency.
Different models of 3D wire bending machines are suitable for wires of different diameters. Some machines can process wires with a diameter range of 2mm - 14mm. When choosing, users need to select a machine model that matches the wire diameter commonly used in their own production. If the wire diameter is thin, choose a model with high processing fineness. If the wire diameter is thick, a machine with sufficient power and strength is required to ensure that the bending processing task can be completed smoothly and avoid affecting production efficiency and product quality due to improper machine selection. By comprehensively considering these factors, users can make the right decision when purchasing a 3D wire bending machine.
In the highly competitive manufacturing industry, precision is one of the key indicators for measuring the performance of production equipment. The 3D wire bending machine stands out among numerous wire processing equipment with its outstanding precision performance, bringing significant advantages to product quality improvement and production efficiency optimization.
I. High - precision Performance of 3D Wire Bending Machine
Bending Precision
Compared with traditional wire bending equipment, the bending precision of the 3D wire bending machine is remarkable. In terms of bending angle control, traditional wire bending machines may have an error of ±2° - ±5°, while the 3D wire bending machine, relying on an advanced numerical control system and precise bending dies, can control the bending angle error within ±0.5°. This means that when producing precise connection wires inside electronic devices, the 3D wire bending machine can ensure a high degree of consistency in the wire bending angles, meeting the strict requirements of electronic products for small sizes and high precision.
Radius Precision
The 3D wire bending machine is equally precise in controlling the bending radius. Generally, traditional equipment may have a deviation of ±1 - ±2mm in bending radius precision, while the 3D wire bending machine can control the radius precision within ±0.1 - ±0.3mm. Taking the production of automotive seat frames as an example, the precise bending radius ensures the strength and stability of the seat frame, making the seat less likely to deform when subjected to various pressures and extending its service life.
Length Precision
In terms of feeding length, the 3D wire bending machine also demonstrates a high - precision advantage. Its feeding length error can be controlled within ±0.5mm. Compared with the ±2 - ±5mm error of traditional wire bending machines, it greatly reduces wire waste and improves material utilization. Especially in large - scale production, this high - precision feeding length control saves considerable costs for enterprises.
II. Improvement of Product Quality by High Precision
Enhanced Product Stability
Due to the high precision of the 3D wire bending machine, the produced products have more accurate dimensions and closer cooperation between various components. For example, in furniture manufacturing, the metal frames produced by the 3D wire bending machine have precise docking at each connection part, making the overall structure of the furniture more stable and less likely to shake or loosen, thus improving the product quality and user experience.
Increased Product Reliability
In industries with extremely high safety requirements such as electronics and automobiles, the high precision of the 3D wire bending machine is particularly important. High - precision manufactured wire components, such as the connection wires inside automobile engines, can ensure stable operation in complex working environments, reducing the probability of failures caused by insufficient component precision and improving product reliability and safety.
III. Promotion of Production Efficiency by High Precision
Reduced Rework and Debugging Time
The high precision of the 3D wire bending machine significantly increases the one - time forming qualification rate of the produced products. Traditional wire bending equipment may require multiple debugging and rework due to precision issues, while the products produced by the 3D wire bending machine basically do not need debugging or only require a small amount of fine - tuning. This greatly shortens the production cycle and improves production efficiency. For example, when mass - producing lamp brackets, traditional equipment may spend a lot of time debugging each product, while the 3D wire bending machine can quickly produce qualified products, increasing the production efficiency several times.
Facilitation of Automated Integration
The high - precision 3D wire bending machine is more easily integrated with other automated equipment to achieve the automated operation of the production line. Because the products it produces have high precision and good consistency, subsequent assembly and other processes can be carried out more smoothly, reducing manual intervention and further improving the overall production efficiency, laying the foundation for enterprises to achieve intelligent production.
In conclusion, the precision advantage of the 3D wire bending machine not only improves product quality, winning market competitiveness for enterprises, but also creates greater economic benefits for enterprises by improving production efficiency and reducing production costs. With the continuous increase in the precision requirements of the manufacturing industry, the application prospects of the 3D wire bending machine will be even broader.
I. High - precision Performance of 3D Wire Bending Machine
Bending Precision
Compared with traditional wire bending equipment, the bending precision of the 3D wire bending machine is remarkable. In terms of bending angle control, traditional wire bending machines may have an error of ±2° - ±5°, while the 3D wire bending machine, relying on an advanced numerical control system and precise bending dies, can control the bending angle error within ±0.5°. This means that when producing precise connection wires inside electronic devices, the 3D wire bending machine can ensure a high degree of consistency in the wire bending angles, meeting the strict requirements of electronic products for small sizes and high precision.
Radius Precision
The 3D wire bending machine is equally precise in controlling the bending radius. Generally, traditional equipment may have a deviation of ±1 - ±2mm in bending radius precision, while the 3D wire bending machine can control the radius precision within ±0.1 - ±0.3mm. Taking the production of automotive seat frames as an example, the precise bending radius ensures the strength and stability of the seat frame, making the seat less likely to deform when subjected to various pressures and extending its service life.
Length Precision
In terms of feeding length, the 3D wire bending machine also demonstrates a high - precision advantage. Its feeding length error can be controlled within ±0.5mm. Compared with the ±2 - ±5mm error of traditional wire bending machines, it greatly reduces wire waste and improves material utilization. Especially in large - scale production, this high - precision feeding length control saves considerable costs for enterprises.
II. Improvement of Product Quality by High Precision
Enhanced Product Stability
Due to the high precision of the 3D wire bending machine, the produced products have more accurate dimensions and closer cooperation between various components. For example, in furniture manufacturing, the metal frames produced by the 3D wire bending machine have precise docking at each connection part, making the overall structure of the furniture more stable and less likely to shake or loosen, thus improving the product quality and user experience.
Increased Product Reliability
In industries with extremely high safety requirements such as electronics and automobiles, the high precision of the 3D wire bending machine is particularly important. High - precision manufactured wire components, such as the connection wires inside automobile engines, can ensure stable operation in complex working environments, reducing the probability of failures caused by insufficient component precision and improving product reliability and safety.
III. Promotion of Production Efficiency by High Precision
Reduced Rework and Debugging Time
The high precision of the 3D wire bending machine significantly increases the one - time forming qualification rate of the produced products. Traditional wire bending equipment may require multiple debugging and rework due to precision issues, while the products produced by the 3D wire bending machine basically do not need debugging or only require a small amount of fine - tuning. This greatly shortens the production cycle and improves production efficiency. For example, when mass - producing lamp brackets, traditional equipment may spend a lot of time debugging each product, while the 3D wire bending machine can quickly produce qualified products, increasing the production efficiency several times.
Facilitation of Automated Integration
The high - precision 3D wire bending machine is more easily integrated with other automated equipment to achieve the automated operation of the production line. Because the products it produces have high precision and good consistency, subsequent assembly and other processes can be carried out more smoothly, reducing manual intervention and further improving the overall production efficiency, laying the foundation for enterprises to achieve intelligent production.
In conclusion, the precision advantage of the 3D wire bending machine not only improves product quality, winning market competitiveness for enterprises, but also creates greater economic benefits for enterprises by improving production efficiency and reducing production costs. With the continuous increase in the precision requirements of the manufacturing industry, the application prospects of the 3D wire bending machine will be even broader.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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