3d Cnc Wire Bending Machine Buying Guide

Leading wire forming machine manufacturer specializing in the development of welding technology.

It is universally acknowledged that 3d cnc wire bending machine stands as Foshan Jinchun Industrial Automation Technology Co., Ltd.'s main and featured product. We have gained wide recognition and high appraises from all over the world for the product with our pro-environment adherence and strong dedication to sustainable development. Research and development and comprehensive market research have been thoroughly conducted before it is launched so that it highly meets the market demand.

Since launched, XLC products have taken the greatest credits from clients. They have been widely sold at a very competitive price in the domestic and oversea market. Furthermore, the products present a huge development potential and enjoy a broad market prospect, which have attracted more and more customers to cooperate with us.

Base on requirements, at Jinchun, we make our efforts to provide the best possible service package for customers' needs. We want to make 3d cnc wire bending machine perfectly fit for all kinds of business.

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As one of the well-known leading 3d cnc wire bending machine manufacturers in China, Foshan Jinchun Industrial Automation Technology Co., Ltd. insists on high quality and professional service.

How the 3D Wire Bending Machine Achieves Mechatronics

Since the concept of "mechatronics" was put forward in Japan in 1971, the manufacturing industry has witnessed earth-shaking changes. This technology has not only provided convenience for production but also helped enterprises achieve the goals of reducing costs and increasing efficiency. Today, I will explore how the 3D wire bending machine realizes mechatronics in the manufacturing industry.

During the process of starting and maintaining a business, many enterprises are faced with problems such as low production efficiency and high labor costs. In order to reduce costs and improve efficiency, more and more enterprises have begun to introduce intelligent machinery and equipment to replace manual labor. Wire products have gradually gained popularity in the market due to their durability and various plasticity, and are widely used in many industries such as automotive parts, hardware products, toys, and stationery.

With the continuous expansion of market demand, wire automation equipment has emerged. As a representative among them, the 3D wire bending machine is capable of producing three-dimensional products, which has greatly improved production efficiency and precision. For example, a 3D wire rotating and bending machine that can handle wire diameters ranging from 2 to 6 mm can have 300 product programming programs built in, with a precision reaching plus or minus 0.5 mm. It can work continuously for 24 hours a day, and its production capacity depends on the bending angles and times of the products.

So, what is the working principle of the 3D wire bending machine? Why can it achieve mechatronics? First, in terms of structure, the 3D wire bending machine mainly consists of an automatic wire rotating and feeding frame, a wire straightening and feeding module, a wire speed adjusting module, a wire bending and forming module, and a microcomputer control module. The working principle of mechatronics is as follows:

Automatic wire rotating and feeding frame: It bears the weight and stabilizes the wire raw material coils, stably outputs the wire, and prevents the wire from crossing or overlapping during the output process.

Wire straightening and feeding module

It receives the wire onto the machine through rolling V-shaped wheels, straightens the wire, enables the wire to be in a straight state to facilitate subsequent bending and straightening requirements, and ensures stable output.

Wire speed adjusting module

Through the wire adjusting wheel and servo motor, it controls the wire feeding speed, can control the wire's forward and backward movement, and meets the progress requirements during the wire bending process.

Wire bending and forming module

Through the positioning, bending, and rotation of the punch of the movable module, it realizes the actual forming effect of the wire.

Microcomputer control module

Through PLC control, it enables operators to compile machine working programs, wire feeding speed, forward or backward movement, bending angles, cutting positions, etc. in an easy-to-understand way, thus realizing the overall mechatronics.

In addition, the 3D wire bending machine also supports operations in multiple languages and has a complete after-sales service system to ensure the long-term stable operation of the equipment.

The 3D wire bending machine has realized the automation, intellectualization, and high efficiency of the production process through mechatronics technology. This has not only reduced the operating costs of enterprises but also improved the quality of products and production efficiency. If you are interested in the 3D wire bending machine or have further needs, please click the link: https://www.jinchunmachine.com/ to obtain more detailed information.

How to Make a Wire Bending Tool?

Do you need a wire bending tool in your daily life or work? Are you having trouble choosing between a manual wire bending tool and an automatic wire bending machine?

As a professional factory that manufactures automatic wire bending machines, let me help you find the right answer through the following points:

1. Who Are You?

A small workshop

Small workshops generally engage in small - batch production, or make a small number of samples or customized handicrafts. Manual wire bending tools are more in line with their needs. For example, when bending some metal wires to make handicrafts.

Wholesaler or Manufacturer

If you are a wholesaler or a manufacturer and need to produce thousands of products of the same specifications every day, an automatic wire bending machine is more suitable for your needs. It can maintain a high - efficiency and stable production speed, greatly shorten the production cycle, and effectively reduce production costs.

2. Comparison of Component Assemblies

Manual wire bending tools generally consist of handles, connecting rods, gears, jaws, wire bending heads, etc. Manpower is used on the machine platform. First, the bending position is fixed on the platform, and then the wires are bent one by one manually. Due to the limited physical strength of the human body, usually only one or two bending angles can be achieved; otherwise, the bending effect cannot be achieved.

What about automatic wire bending machines?

Automatic wire bending machines are composed of the following components:

Feeding rack

Auto wire decoiler.
Straighten

Metal straighteing parts with roller
Bending mold

Bending structure with active blocks

PLC Control

Modern PLC control system
Clamping

Mechanical Clamping structure
Welding parts

Welding parts base on customer requirements

a. Feeding Components Material rack - Used to place the wire coils to be bent. Straightening rollers - Usually composed of multiple pairs of rollers. Friction is generated between the rotation of the rollers and the surface of the wire, thereby driving the wire to be transported. Wire adjusting wheels - The rotation speed and rotation angle of the wheels are controlled by a servo motor. According to preset parameters such as feeding length and speed, the rollers are driven to operate.

b. Bending Components Bending mold - It is a key component that directly acts on wire bending. The bending head can use arc molds with different angles and different curvature radii for bending. Bending drive - You can choose a hydraulic system, a pneumatic system, or a servo - motor system to provide bending power. Different drive devices are suitable for different working conditions and bending requirements.

c. Control System Components Controller (PLC) - This is the most powerful "brain" of the automatic wire bending equipment, responsible for controlling and coordinating the actions of the entire machine. Through pre - written programs, it sets and regulates parameters of various links such as feeding and bending. It can also realize complex logical judgments and fault diagnosis functions to ensure the stable and efficient operation of the machine. Operation panel - This is the human - machine interaction interface. Operators can input instructions, modify parameters, and check the operating status of the machine (such as the current feeding progress and the number of bends) through the operation panel. The operation panel usually adopts a touch - screen or button - type design, with an intuitive and easy - to - understand interface for convenient operation.

d. Clamping Components Clamping components (grippers) - During the wire bending process, it is necessary to fix the wire to prevent it from shifting during bending and affecting the accuracy. The clamping molds or jaws are designed according to the shape and size of the wire, with appropriate clamping force. They reliably clamp the wire before and during the bending operation, and the clamping force can be adjusted through the adjustment device to adapt to wires of different materials and thicknesses.

e. Welding Components Welding base + fixture + welding gun (welding head) - A component added after the completion of the automatic wire bending equipment. Through the welding motion mechanism, the welding gun is driven to move precisely in space. According to the preset welding path and trajectory, welding operations on different parts of the wire are realized to meet the requirements of complex welding shapes and processes.

3. Cost Budget and Usage Space

When funds are tight, the usage space is limited, and the production capacity demand is low, it is recommended to choose a manual wire bending tool. Conversely, it is still recommended to choose automatic wire bending machine equipment.

Although the initial investment in automatic machines is large, due to their high - efficiency production, they can reduce labor costs and reduce the reject rate. The comprehensive cost may actually be lower than the situation of relying on a large number of manual tools for long - term production.

I believe that through the above description, you can better select your desired wire bending machine to meet various wire production needs. If you are interested in wire bending machines or have further requirements, please click on the link: https://www.jinchunmachine.com/ for more detailed information.

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Foshan Jinchun Industrial Automation Technology Co.,Ltd

Wire Bending Machines: Exploring the Key Parameters of Different Models

In the wonderful world of metal processing, wire bending machines are undoubtedly extremely important equipment. They can transform ordinary wires into various delicate shapes, meeting the production needs of numerous industries. Today, let's take an in - depth look at wire bending machines of different models, with a focus on discussing two key parameters: the minimum wire diameter they can handle and the maximum length and width of bending.

Traditional Hydraulic Wire Bending Machines

This classic model has been used in the industry for a long time and has a solid user base. The minimum wire diameter it can usually reach is about 3 - 5mm. The reason why it is a range is that it is affected by many factors such as the accuracy of the mold, the pressure stability of the hydraulic system, and the overall rigidity of the equipment. For example, high - quality molds can better fit thinner wires, allowing smooth bending at around 3mm. However, if the mold is slightly worn or the hydraulic pressure fluctuates, wires around 5mm may be required to ensure the bending effect and accuracy.
When it comes to the maximum length and width of bending, in terms of length, it can generally bend wires several meters long. For large - scale line processing in the architectural decoration field, it can easily meet the length requirements of 2 - 3 meters. In terms of width, due to its structural characteristics and mold size limitations, the maximum bending width is approximately 20 - 30 centimeters, which can basically meet the width requirements for processing conventional frames and shapes.

CNC Electric Wire Bending Machines

With the development of technology, CNC electric wire bending machines are gradually emerging. They perform outstandingly in handling small - diameter wires, and the minimum wire diameter can often reach 1 - 3mm. This benefits from their precise motor - driven system and finely adjustable mold device. The motor can accurately control the bending force and angle, enabling even thinner wires to be bent accurately. As long as the mold is appropriately selected, a 1mm wire can also be beautifully bent.
In terms of the maximum length and width of bending, the advantages of CNC electric models are even more obvious. In terms of length, relying on advanced programming control and a stable transmission structure, it can handle extremely long wires, and some can even reach 5 - 8 meters, meeting the production needs of some large - scale industrial components or extra - long decorative lines. In terms of width, the maximum bending width can be extended to 50 - 80 centimeters, which provides strong support for creating larger and more complex metal structures.

3D Wire Bending Machines

This is a high - end model that focuses on complex three - dimensional shapes. The minimum wire diameter range is approximately 4 - 6mm. Although it is not particularly thin relatively, considering that it needs to achieve precise bending in a three - dimensional space, sufficient wire strength is required to support complex bending angles and shape changes. Its complex mechanical structure and multi - axis linkage control method ensure that wires within this diameter range can be crafted into amazing three - dimensional shapes.
For the maximum length and width of bending, the length can generally reach 3 - 5 meters, which can meet the length requirements of most three - dimensional shape products. In terms of width, due to its unique three - dimensional bending function, more attention is paid to the size adaptation in the three - dimensional space. The maximum bending width is about 30 - 60 centimeters, which is convenient for constructing metal products with a rich sense of hierarchy and spatiality.
Understanding these key parameters of wire bending machines of different models is of great significance for us metal processing practitioners. Whether undertaking small and delicate handicraft orders or manufacturing large - scale architectural and industrial components, we can accurately select the appropriate model according to actual needs, making the wire bending work more efficient, creating more high - quality metal products, and demonstrating unique competitiveness in the market.

I hope today's sharing can provide some useful references for everyone when choosing and using wire bending machines. Let's use these "reliable assistants" to create a more wonderful metal world! If you are interested in wire bending machines or have further needs, please click the link: https://www.jinchunmachine.com/ to get more detailed information.

Which machine is used for bending twisting and cutting wires?

The following is an introduction to several types of automated machines commonly used for bending, twisting and cutting wire materials:

CNC Wire Bending Machine

Functional Features:

The CNC wire bending machine can accurately perform bending operations on wire materials according to preset programs. It controls the movements of the bending dies through a computer numerical control (CNC) system, enabling multi-dimensional and multi-angle bending. Whether it's a simple right-angle bend, an arc bend, or a complex spatial shape bend, it can be completed precisely. Moreover, its bending accuracy is quite high, effectively ensuring the consistency of products and the stability of quality. When bending wire materials of different diameters and materials, it only needs to adjust the corresponding parameters and replace the appropriate bending dies. Meanwhile, some advanced CNC wire bending machines also have a certain automatic feeding function, further improving the processing efficiency.

Application Scenarios:

It is widely used in the bending processing of steel bars in the construction industry and the production of various metal wire components in the metal products manufacturing industry. For example, it is used to produce metal frames in furniture and some wire-formed accessories in auto parts.

Wire Twisting Machine

Functional Features:

It is specifically designed for twisting wire materials. Through the motor-driven and mechanical transmission structures, the wire materials are twisted according to the set twisting angles and directions. Some high-end wire twisting machines also adopt CNC technology. Operators can conveniently input twisting parameters, such as the number of twisting turns and the twisting speed, on the operation interface, and can precisely control the starting and ending positions of the twisting to ensure that each twisting operation can achieve the expected results. It can also adapt to wire materials of different thicknesses and materials. By adjusting key components such as the clamping device and torque output, stable and efficient twisting processing can be achieved.

Application Scenarios:

It is often used in the production of various springs, handicrafts, and some metal wire products that require special twisted shapes. For example, it is used in the metal wire shapes in art sculptures and the wire components with elasticity and torsion requirements in mechanical devices.

CNC Wire Cutting Machine

Functional Features:

The CNC wire cutting machine uses cutting technologies such as laser cutting, plasma cutting or high-speed sawing, combined with a CNC system, to precisely cut wire materials. Laser cutting can achieve high-precision and high-quality cutting with a smooth cutting edge and a small heat-affected zone, which is especially suitable for cutting difficult-to-process wire materials such as stainless steel and alloy steel. Plasma cutting has a high cutting speed and can cut thicker wire materials. High-speed sawing is applicable to the cutting scenarios of ordinary carbon steel wire materials where the cutting accuracy requirement is relatively low but the cutting efficiency is emphasized. The CNC system can precisely control parameters such as the cutting length, cutting angle and the number of cuts, realizing batch and automated cutting operations.

Application Scenarios:

It is widely used in the processing of hardware products, the electronic and electrical industries (such as cutting the connecting wires), and the manufacturing of mechanical parts. As long as it involves the production links of cutting wire materials according to specific sizes and shapes, it is indispensable.

Multi-functional Wire Processing Center

Functional Features:

This kind of equipment integrates multiple functions such as bending, twisting and cutting into one, and is a comprehensive automated wire processing machine. It is equipped with an advanced control system inside, which can coordinate the orderly operation of various functional modules. Operators only need to input corresponding processing parameters on the operation interface, such as the material and diameter of the wire material, the required bending angle, the degree of twisting and the cutting length, etc., and the machine can automatically complete various processing tasks in sequence. Moreover, the conversion between different functional modules is rapid and precise, greatly improving the overall processing efficiency and the stability of product quality.

Application Scenarios:

It is very practical for some small parts manufacturing enterprises, especially those that produce metal wire products with complex shapes and multiple process requirements. For example, it is used to produce some precision hardware small accessories and customized metal handicrafts. It can complete multiple processes on one machine, reducing the floor area occupied by equipment and the material handling links.

When choosing specific automated machines, it is necessary to comprehensively consider various factors such as the actual material of the wire, the processing accuracy requirements, the production scale and the budget, so as to ensure that the selected machine can best meet the production requirements.

Manufacturers of CNC Wire Bending Machines

In the field of CNC wire bending machine manufacturing, where technology is developing at a rapid pace and market competition is fierce, there is a powerful enterprise that stands firm like an "evergreen tree" in the industry - Jinchun Xinliancheng Industrial Automation Technology Co., Ltd. ✨. It is just like a shining lighthouse, illuminating the way forward for numerous customers who are seeking high-quality CNC wire bending machines and leading the trend of the industry's development.

Looking back on the nearly 30 years of eventful years in the past, it was a journey of struggle filled with sweat, hard work, glory, and perseverance. Rewinding the clock back to the early days of the company's establishment, several pioneers full of enthusiasm and with the great dream of mechanical manufacturing resolutely started the legendary chapter of Jinchun Xinliancheng in a rather humble factory building. Although the conditions were tough and resources were relatively scarce at that time, the founders had a discerning vision, and deep in their hearts, they firmly held the most simple and unwavering belief: basing on integrity and firmly believing in the eternal truth that "integrity wins the world". This original intention, like the brightest Polaris in the dark night sky, has always shone brightly no matter what rough waves or bumpy roads were encountered along the way, steadily guiding the direction of the company's development and ensuring that Jinchun Xinliancheng has never lost its course in the unpredictable market tides.

When it comes to the meticulous creation of products, quality is undoubtedly the primary pursuit that Jinchun Xinliancheng has been unswervingly committed to, and it can be regarded as the soul pillar of the enterprise. Stepping into the spacious, bright, and rationally laid-out modern production workshop of the company, a strong atmosphere of rigor and professionalism comes over you. Each CNC wire bending machine, starting from the initial creative ideas and the drawing of the design blueprint, has 凝聚了 the countless efforts and extraordinary wisdom of the company's senior engineer team. They have repeatedly studied and strived for perfection, making every effort to make every design detail perfect. Immediately following that, in the crucial link of raw material procurement, the procurement elites have spared no efforts and traveled to various high-quality raw material production areas around the world. Relying on their professional vision, they have strictly selected high-quality raw materials and would never allow any situation of using inferior materials instead. After entering the fine processing process, experienced and highly skilled technicians have closely followed the meticulous and precise working procedures that are like carving a world-renowned art piece, concentrating wholeheartedly and operating the internationally advanced mechanical equipment with meticulous care, carefully grinding each component to the ultimate state. And when it comes to the vital stage of finished product inspection, there is no room for sloppiness at all. A series of multiple high-tech inspection means have been adopted to comprehensively simulate various extremely complex working conditions and conduct strict inspections on the equipment, just like giving a comprehensive "physical examination" to an athlete before a competition. With layer upon layer of checks, the only purpose is to ensure that the products delivered to customers are flawless and have excellent performance, allowing customers to truly buy with peace of mind and use with comfort.

The after-sales service sector is also a shiny and eye-catching "trump card" of Jinchun Xinliancheng. The company's management has a far-reaching vision and foresight and has long realized that for customers, the delivery and use of equipment is by no means the end of the cooperation between the two parties but a new starting point for jointly moving towards in-depth cooperation and creating a win-win situation. Based on this, Jinchun Xinliancheng has carefully built and continuously optimized an after-sales team with extremely high professional qualities, rich practical experience, and extremely fast response speeds. They are always on standby 24 hours a day, just like a group of loyal guardians always ready to charge into battle. Once customers encounter any difficulties, whether it is a novice operator who has just entered the industry and has slight questions about the equipment operation process or an unexpected equipment failure that occurs during high-intensity and long-term production processes, customers only need to easily make a phone call or send a message, and the after-sales team can respond immediately in the first place. Relying on their solid and profound technical skills and a sufficient and complete inventory of spare parts, they can quickly provide customers with accurate and effective solutions, ensuring that customers' production operations will never stop, just like an engine that never goes out, minimizing losses and fully safeguarding the interests of customers.

Integrity, the spiritual core that has been deeply implanted into the corporate gene since the establishment of Jinchun Xinliancheng, has long been like the intricate and extensive veins all over the human body, running through every aspect and every detail of the company's operations in an all-round way. In the process of business negotiations and contract signings, when facing the delivery time nodes that customers are most concerned about, the company has always adhered to the principle of keeping its promises. Even when facing numerous difficulties such as blocked raw material supplies and sudden severe weather, it will try every means to fulfill the contracts on time, ensuring that customers' carefully planned production schedules can proceed smoothly step by step. In the external "window" link of product promotion, regarding the descriptions of various product performances, the company has always adhered to the principle of seeking truth from facts, never exaggerating or making false propaganda, providing customers with the most real, transparent, and reliable information references, allowing customers to make wise choices based on a full understanding. It is precisely by virtue of this integrity that has remained unchanged for decades through wind and rain that Jinchun Xinliancheng has firmly taken root in the highly competitive industry, not only winning the sincere respect and recognition from its peers but also gaining the praise and trust from customers that are as surging as the tide and as solid as a rock.

Nowadays, standing at a brand-new starting point of development, Jinchun Xinliancheng still remains steadfast in its original intention, forges ahead with determination, and strives to reach new heights. Choosing Jinchun Xinliancheng means joining hands with an outstanding enterprise with a profound historical heritage, a strong sense of responsibility, and a focus on integrity and promise-keeping, and jointly opening a more brilliant and unparalleled new chapter in the field of CNC wire bending processing.

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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.