How to Make a Wire Bending Tool?

Do you need a wire bending tool in your daily life or work? Are you having trouble choosing between a manual wire bending tool and an automatic wire bending machine?

 As a professional factory that manufactures automatic wire bending machines, let me help you find the right answer through the following points:

1. Who Are You?

2. Comparison of Component Assemblies

Manual wire bending tools generally consist of handles, connecting rods, gears, jaws, wire bending heads, etc. Manpower is used on the machine platform. First, the bending position is fixed on the platform, and then the wires are bent one by one manually. Due to the limited physical strength of the human body, usually only one or two bending angles can be achieved; otherwise, the bending effect cannot be achieved.

What about automatic wire bending machines?

Automatic wire bending machines are composed of the following components:

• Feeding rack

  Auto wire decoiler.
• Straighten

  Metal straighteing parts with roller
• Bending mold

  Bending structure with active blocks

• PLC Control

  Modern PLC control system
• Clamping

  Mechanical Clamping structure
• Welding parts

  Welding parts base on customer requirements

a. Feeding Components Material rack - Used to place the wire coils to be bent. Straightening rollers - Usually composed of multiple pairs of rollers. Friction is generated between the rotation of the rollers and the surface of the wire, thereby driving the wire to be transported. Wire adjusting wheels - The rotation speed and rotation angle of the wheels are controlled by a servo motor. According to preset parameters such as feeding length and speed, the rollers are driven to operate.

b. Bending Components Bending mold - It is a key component that directly acts on wire bending. The bending head can use arc molds with different angles and different curvature radii for bending. Bending drive - You can choose a hydraulic system, a pneumatic system, or a servo - motor system to provide bending power. Different drive devices are suitable for different working conditions and bending requirements.

c. Control System Components Controller (PLC) - This is the most powerful "brain" of the automatic wire bending equipment, responsible for controlling and coordinating the actions of the entire machine. Through pre - written programs, it sets and regulates parameters of various links such as feeding and bending. It can also realize complex logical judgments and fault diagnosis functions to ensure the stable and efficient operation of the machine. Operation panel - This is the human - machine interaction interface. Operators can input instructions, modify parameters, and check the operating status of the machine (such as the current feeding progress and the number of bends) through the operation panel. The operation panel usually adopts a touch - screen or button - type design, with an intuitive and easy - to - understand interface for convenient operation.

d. Clamping Components Clamping components (grippers) - During the wire bending process, it is necessary to fix the wire to prevent it from shifting during bending and affecting the accuracy. The clamping molds or jaws are designed according to the shape and size of the wire, with appropriate clamping force. They reliably clamp the wire before and during the bending operation, and the clamping force can be adjusted through the adjustment device to adapt to wires of different materials and thicknesses.

e. Welding Components Welding base + fixture + welding gun (welding head) - A component added after the completion of the automatic wire bending equipment. Through the welding motion mechanism, the welding gun is driven to move precisely in space. According to the preset welding path and trajectory, welding operations on different parts of the wire are realized to meet the requirements of complex welding shapes and processes.

3. Cost Budget and Usage Space

When funds are tight, the usage space is limited, and the production capacity demand is low, it is recommended to choose a manual wire bending tool. Conversely, it is still recommended to choose automatic wire bending machine equipment.

Although the initial investment in automatic machines is large, due to their high - efficiency production, they can reduce labor costs and reduce the reject rate. The comprehensive cost may actually be lower than the situation of relying on a large number of manual tools for long - term production.

I believe that through the above description, you can better select your desired wire bending machine to meet various wire production needs. If you are interested in wire bending machines or have further requirements, please click on the link: https://www.jinchunmachine.com/ for more detailed information.

 

 

 

 

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Foshan Jinchun Industrial Automation Technology Co.,Ltd