2D Wire Bending Machine: An Efficient and Precise Choice for Motorcycle and Bicycle Basket Production

In the field of producing motorcycle and bicycle baskets, there are extremely high requirements for equipment efficiency, precision, and adaptability. The 2D wire bending machine, with its excellent performance, has become a powerful assistant in this industry, providing a solid guarantee for the large-scale and high-quality production of motorcycle and bicycle baskets.

Strong Power for Efficient Production
This 2D wire bending machine excels in production speed, with a basic production speed of 8-10 pieces per minute, and when taking a 200*200 square frame as a sample, the efficiency can even be increased to 20-25 pieces per minute. Such high-efficiency output stems from its powerful power system and optimized operation mechanism. The equipment adopts a 3-axis design, and the servo motor is a Huichuan motor with a total power of about 5.2kw, including 2.4kw for wire feeding servo, 1.8kw for bending servo, and 1.0kw for cutter servo. The reasonable power distribution ensures efficient coordination of actions in all links. The maximum wire feeding speed of about 90m/min can quickly transport 2-6mm iron wire raw materials to the processing area, and together with the maximum bending speed of about 300 revolutions per minute, it makes the frame forming process of the basket fast and smooth, greatly shortening the production cycle of a single product and meeting the demand for mass production of motorcycle and bicycle baskets.

Wide Adaptability in Material Processing
Motorcycle and bicycle baskets are usually made of iron wire, and this 2D wire bending machine shows strong capability in material adaptation. It is suitable for 86 iron wire and can handle various wire forms such as round wires, flat wires, and square wires. The applicable wire range is 2-6mm iron wire standard, which fully covers the wire specifications commonly used in the production of motorcycle and bicycle baskets. During processing, the equipment can well cope with the characteristics of different wires, and achieve stable processing through precise control regardless of differences in toughness or strength. At the same time, its integrated action control of automatic feeding, automatic returning, straightening and cutting, and bending forming ensures the continuity and consistency of different wires during processing, laying a foundation for producing high-quality baskets.

Accurate and Reliable Processing Performance
For motorcycle and bicycle baskets, dimensional accuracy directly affects their installation and use effects. The 2D wire bending machine is extremely accurate and reliable in precision control, with both bending accuracy and wire feeding accuracy reaching ±0.5mm. This is attributed to its advanced servo system (Yaqi) and the control module with a 32-bit high-performance processor, which precisely controls mechanical actions, bending actions, and bending speed through pre-programmed microcomputer programs, ensuring that every processing step is accurate. In terms of action direction, the inner mold and outer mold can move down/up, and can also rotate 360° clockwise and counterclockwise, with the angle controlled within ±180°. Coupled with up to 300 action settings, it can easily complete the processing of various complex shapes of motorcycle and bicycle baskets, ensuring the structural rationality and dimensional accuracy of the baskets.

Convenient and Practical Equipment Features
The equipment has an external dimension of 2300*1100*1650 and a machine weight of 750KG. This specification design allows it to be flexibly integrated into different production workshop layouts without occupying too much space. The pneumatic system is equipped with 4 cylinders and 3 solenoid valves, providing stable power support for various actions of the equipment and ensuring stable and reliable mechanical performance. In terms of operation, the control panel adopts a dual system of touch screen + buttons, and the language system supports English/Chinese with upload and download functions, facilitating operators to set parameters and manage programs. The equipment also has a powerful storage function, which can store 4000 sets of data, each containing 300 actions. It can quickly call different production programs to adapt to the production of motorcycle and bicycle baskets of different models and specifications, greatly improving the production change efficiency.

To sum up, the 2D wire bending machine, with its efficient production speed, wide material adaptation capability, accurate processing performance, and convenient and practical equipment features, has become an ideal equipment in the motorcycle and bicycle basket production industry. It can not only significantly improve production efficiency and reduce production costs but also ensure the stability and consistency of product quality, helping enterprises gain advantages in market competition and promoting the production of motorcycle and bicycle baskets to a higher level.