Precise Welding + Efficient Coiling: 2-6mm Full Servo Integrated Machine for Banana Rack

In the field of banana rack production, an efficient, precise, and stable equipment is the key to improving production capacity and quality. The 2-6mm full servo coiling and butt welding integrated machine emerges as the times require, and with its excellent performance parameters, it has become an indispensable assistant in the banana rack production process.

In terms of core performance, this equipment has a wide range of coiling diameters, covering 25mm-550mm, and there is a more detailed division for different wire diameters. The coil diameter range corresponding to 2-2.5mm wire diameter is 25-300mm, 3-4mm wire diameter is 30-400mm, 4-5mm wire diameter is 40-400mm, and 6mm wire diameter is 55-400mm. At the same time, only wire diameters above 3mm can form large coils of over 400mm. This design can accurately meet the production needs of different parts of the banana rack. The coiling wire diameter is set at 2mm-6mm (mild steel), which perfectly matches the iron material commonly used in banana racks, ensuring production compatibility.

In terms of precision, the equipment performs excellently. The perimeter tolerance is controlled within ±0.2mm, the coiling diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. Such high precision can ensure that each part of the banana rack has standard dimensions and regular shapes, greatly improving the overall quality of the product and assembly efficiency, and avoiding assembly difficulties caused by dimensional deviations.

Production efficiency is a major highlight of this equipment. Taking 80mm diameter as an example, the production speed can reach 10-20 pieces per minute. Although the speed will slow down as the diameter increases, it has achieved a significant improvement compared with traditional equipment. This is due to the high-performance motors equipped in the equipment. The 2.6KW/3000rpm (domestic) servo wire feeding motor, combined with a wire feeding speed of 35m/min, can transport wires quickly and stably; the 1.0KW (domestic) servo cutting motor ensures precise and rapid cutting. The two work together to provide strong power support for efficient production.

The operating conditions of the equipment also fully consider the actual production scenarios. The input voltage is 380V, which conforms to the common voltage standard in industrial production; the welding power reaches 50KVA with a duty cycle of 50%, ensuring stable and firm welding process, making the connection of various parts of the banana rack more reliable. At the same time, the compressed air pressure needs to be maintained at 0.6MPa, and the cooling water flow rate is 50L/min. These settings are the guarantee for the long-term stable operation of the equipment, which can effectively reduce the probability of equipment failures caused by overheating and other problems.

In terms of the equipment's own specifications, the external dimensions of 240014501500 (lengthwidthheight) ensure complete equipment functions without occupying too much production space, making it suitable for the layout of most production workshops. The total weight of 800KG reflects the stability of the equipment, which can reduce vibration during operation and further ensure production precision.

To sum up, the 2-6mm full servo coiling and butt welding integrated machine has brought a revolutionary improvement to banana rack production with its wide adaptation range, precise production accuracy, efficient production capacity, and stable operating performance. It can not only meet the production needs of banana racks of different specifications but also effectively improve production efficiency and product quality, making it an ideal choice for banana rack manufacturers to enhance their competitiveness. Choosing this equipment will take banana rack production into a new stage of efficiency, precision, and stability, injecting strong impetus into the development of enterprises.