Millimeter-level Precision Guarantee: Full Servo Coiling and Butt Welding Equipment for Three-layer Iron Art Fruit Basket Production

In the production field of three-layer iron art fruit baskets, a piece of equipment with excellent performance, strong adaptability and outstanding efficiency is the key to improving product quality and production efficiency. The 2-6mm full servo coiling and butt welding integrated machine, with its precise parameter settings and powerful functions, has become an indispensable assistant in the production process of three-layer iron art fruit baskets, injecting strong impetus into the development of the industry.

The structural characteristics of three-layer iron art fruit baskets put forward diversified requirements for production equipment, and this coiling and butt welding integrated machine performs particularly well in adaptability. Its coiling wire diameter covers 2mm-6mm (mild steel), which perfectly matches the iron material commonly used in three-layer iron art fruit baskets, and can meet the needs of different parts for wire thickness. At the same time, the equipment has a wide range of coiling diameters, reaching 25mm-550mm, and is carefully divided according to different wire diameters: the coil diameter range corresponding to 2-2.5mm wire diameter is 25-300mm, 3-4mm wire diameter is 30-400mm, 4-5mm wire diameter is 40-400mm, 6mm wire diameter is 55-400mm, and only wire diameters above 3mm can form large coils of over 400mm. This design accurately matches the size requirements of different parts of the three-layer iron art fruit basket, from the bottom layer, middle layer to the top layer, as well as the basket edge and support structure. It makes the production process free from frequent equipment replacement or complex adjustments, greatly improving the continuity of production.

Precision is the core guarantee for the quality of three-layer iron art fruit baskets, and this equipment has shown excellent performance in this aspect. The perimeter tolerance is controlled within ±0.2mm, the coiling diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. Such high precision ensures that each processed part has standard dimensions and regular shapes. For three-layer iron art fruit baskets, the connection between layers and the assembly of parts require a high degree of consistency. The high precision of the equipment effectively avoids problems such as difficult assembly and uneven gaps caused by dimensional deviations, making the produced fruit baskets not only beautiful in appearance but also stable in structure, thus improving the overall quality and market competitiveness of the products.

Production efficiency is an important indicator to measure the value of equipment, and this coiling and butt welding integrated machine also performs brilliantly in terms of efficiency. Taking 80mm diameter as an example, the production speed can reach 10-20 pieces per minute, which can fully meet the production demand of 10-15 three-layer iron art fruit baskets per minute. This efficient production capacity benefits from the high-performance motors equipped in the equipment. The 2.6KW/3000rpm (domestic) servo wire feeding motor, combined with a wire feeding speed of 35m/min, can transport wires quickly and stably to ensure an uninterrupted supply of raw materials; the 1.0KW (domestic) servo cutting motor ensures precise and rapid cutting, making each cut just right. The two work together to form an efficient production line, greatly shortening the production cycle of a single product, helping enterprises produce more products in the same time, and improving the market response speed.

The stable operation of the equipment is the basis for continuous production. This coiling and butt welding integrated machine fully considers the actual production scenarios in terms of operating conditions and its own specifications. The input voltage is 380V, which conforms to the common voltage standard in industrial production and is convenient for enterprises to connect to the circuit; the welding power reaches 50KVA with a duty cycle of 50%, ensuring the stability and firmness of the welding process, making the connections of various parts of the three-layer iron art fruit basket tight and not easy to loosen, thus improving the service life of the product. At the same time, the equipment's requirements for compressed air pressure (0.6MPa) and cooling water flow (50L/min) provide a guarantee for the long-term stable operation of the equipment, effectively reducing the probability of failures caused by overheating, insufficient air pressure and other problems, and reducing the downtime for maintenance.

In terms of the equipment's own specifications, the external dimensions of 240014501500 (lengthwidthheight), on the premise of ensuring complete functions, do not occupy too much production space, and are suitable for the layout planning of most production workshops. The total weight of 800KG reflects the stability of the equipment, which can reduce vibration during operation, further ensuring production precision, so that each processed part can maintain stable quality.

To sum up, the 2-6mm full servo coiling and butt welding integrated machine provides all-round guarantee for the production of three-layer iron art fruit baskets with its excellent adaptability, high precision, high efficiency and stable operation performance. It can not only meet the diversified production needs of three-layer iron art fruit baskets but also effectively improve product quality and production efficiency, reduce production costs, and is an ideal choice for three-layer iron art fruit basket manufacturers to enhance their core competitiveness. Choosing this equipment will bring a qualitative leap to the production of enterprises and help them stand out in the fierce market competition.