2D Wire Bending Machine: An Efficient Forming Tool for the Supporting Frame of Cross Iron Frame Laundry Baskets

In the production of cross iron frame laundry baskets, the supporting frame, as the core load-bearing structure, its forming precision and production efficiency directly determine the product's stability and market competitiveness. The 3-axis 2D wire bending machine, with its targeted performance design and powerful technical parameters, has become an ideal equipment for processing such frames. It can not only meet the complex bending requirements of cross structures but also help enterprises increase production capacity with stable and efficient performance.

Precise Drive System, Laying a Solid Foundation for Frame Forming
The cross structure of the supporting frame has strict requirements on the equipment's power output and action coordination, and the drive system of the 3-axis 2D wire bending machine provides a solid guarantee for this. It adopts Huichuan servo motors with a total power of 5.2kw, among which the 2.4kw wire feeding servo is responsible for the high-speed delivery of wires, the 1.8kw bending servo controls the precise forming of complex angles, and the 1.0kw cutter servo ensures the smoothness of the cutting surface. The three motors work together, enabling the wire feeding speed to reach up to 90m/min, and with a maximum bending speed of 300 revolutions per minute, even in the face of the multi-segment bending requirements of the supporting frame of cross iron frame laundry baskets, it can stably maintain a production speed of 8-10 pieces per minute, far exceeding the processing efficiency of traditional equipment.

The combination of Yaqi servo system and 32-bit high-performance control module further improves the action precision of the equipment. The bending precision is controlled within ±0.5mm, and the wire feeding precision also reaches ±0.5mm, ensuring that every cross node and bending angle of the frame fits perfectly. For the supporting frame of laundry baskets, this high precision means a significant improvement in load-bearing uniformity, avoiding problems such as excessive local stress, deformation, and fracture caused by dimensional deviations, and significantly extending the product's service life.

Multi-dimensional Adaptability, Meeting Complex Requirements of Frames
The wire forms of the supporting frame of cross iron frame laundry baskets are diverse, including common round wires, as well as flat wires and square wires that enhance load-bearing capacity. The applicable range of the 3-axis 2D wire bending machine perfectly covers these needs. Its processing optimization for 2-6mm iron wires (86 iron wires) is highly matched with mainstream materials in the industry, and it can accurately process both the main support strips and cross-connecting parts of the frame. The equipment supports the processing of various wires such as round wires, flat wires, and square wires without frequent mold replacement, greatly reducing production change time, and is especially suitable for mass production of multi-specification laundry basket frames.

What's more noteworthy is its strong modeling capability: the equipment can store 4000 sets of data, each containing 300 action settings. Through microcomputer program control of bending actions and speeds, it can combine various complex cross structures. The supporting frame of cross iron frame laundry baskets often requires designs such as 360° forward and reverse rotation bending and multi-angle crossing. The equipment's action directions of "inner mold - downward movement/upward movement" and "outer mold - downward movement/upward movement", combined with an angle adjustment range of ±180°, can easily realize various structures such as cross-shaped and diamond-shaped crossings, meeting the load-bearing requirements of laundry baskets with different capacities.

Intelligent Operation and Stable Operation, Improving Production Efficiency
Operational convenience is the key to improving workshop production efficiency. The equipment is equipped with a touch screen + button dual-control system, supporting Chinese and English bilingual operation, and with the system's built-in upload and download functions, workers can quickly call the preset cross frame processing programs, even new workers can get started quickly. The pneumatic system composed of 4 cylinders and 3 solenoid valves provides stable power for actions such as bending and cutting, ensuring action consistency during long-term operation and reducing the defective rate caused by air pressure fluctuations.

In terms of equipment specifications, the external dimensions of 2300*1100*1650 balance functional integrity and space adaptability, suitable for most workshop layouts; the machine weight of 750KG ensures stability during operation, reducing the impact of vibration on processing precision. In addition, the integrated process of automatic feeding, returning, straightening and cutting, and bending forming reduces manual intervention links, not only lowering labor costs but also avoiding human operation errors, increasing the product qualification rate to over 99%.

Industry Value: Reshaping the Production Mode of Laundry Basket Frames
For enterprises producing cross iron frame laundry baskets, the value of the 3-axis 2D wire bending machine is reflected in three dimensions: in terms of efficiency improvement, the stable speed of 8-10 pieces per minute can meet mass production needs and shorten the delivery cycle; in terms of quality assurance, high-precision bending ensures uniform load-bearing of the frame, enhancing market reputation; the flexible production capacity enables it to easily cope with multi-specification orders, improving the enterprise's response speed to market demands.

In summary, the 3-axis 2D wire bending machine, with its precise drive system, wide adaptability, and intelligent operation design, has become the core equipment for the production of supporting frames of cross iron frame laundry baskets. It is not only a processing tool but also an important help for enterprises to optimize production processes and enhance core competitiveness, promoting the laundry basket production industry to achieve breakthroughs in both quality and efficiency.