2D Wire Bending, Frame Bending and Butt Welding Integrated Machine: An Efficient Choice for the Production of Square Metal Mesh Basket Display Racks

In the field of producing square metal mesh basket display racks, the performance of equipment directly affects product quality and production efficiency. The 2D wire bending, frame bending and butt welding integrated machine, with its excellent comprehensive performance, has become a powerful assistant in this industry, providing a solid guarantee for the large-scale production of square metal mesh basket display racks.

The 2D wire bending, frame bending and butt welding integrated machine has outstanding performance parameters, providing strong power for the efficient production of square metal mesh basket display racks. Its production speed is quite impressive. For conventional square metal mesh basket display racks, it can produce 8-10 pieces per minute; when tested with a 200*200 square frame as a sample, the efficiency can even reach 10-15 pieces per minute. Such a speed is sufficient to meet high-intensity production needs and significantly shorten the production cycle.

In terms of power configuration, the total power of the equipment is approximately 7.3kw, and the power distribution of each motor is reasonable. The 3.8kw wire feeding motor provides stable and strong power for wire conveying, ensuring that the wire enters the processing flow quickly and smoothly; the 1.5kw bending motor ensures the precision and strength of the bending process, making each bend meet the design standards; the 1.0kw cutting motor can easily cut off the wire, making the cut flat; the 1.0kw servo lifting motor plays an auxiliary role in complex processing actions, ensuring the coordinated operation of all components.

At the same time, the precision control of the equipment is extremely accurate. Both the bending precision and wire feeding precision reach ±0.5mm, which means that the produced square metal mesh basket display racks have regular shapes and accurate dimensions, effectively reducing material waste and improving the product qualification rate.

This equipment has significant advantages in terms of application range and can meet the diverse needs in the production of square metal mesh basket display racks. In terms of materials, it is applicable to wires of any material, and especially has excellent processing effects on iron wires. The 3-8mm iron wire is its standard processing specification, which can well meet the material requirements for the production of square metal mesh basket display racks.

The types of wires that can be processed are rich, including round wires, flat wires, square wires, etc., providing more possibilities for the production of different styles of square metal mesh basket display racks. Moreover, its perimeter range is unlimited, which can adapt to the production of square metal mesh basket display racks of various sizes.

The equipment's own specifications are also reasonably designed, with an appearance size of 240012501500, a compact structure that does not occupy too much workshop space, and is suitable for installation and use in production workshops of various scales. The machine weight is 1100KG, and the stable body ensures the stability during processing, reducing the impact of equipment shaking on product quality.

The 2D wire bending, frame bending and butt welding integrated machine has powerful functions and convenient operation, which greatly improves the production efficiency of square metal mesh basket display racks. In terms of action and speed, the maximum wire feeding speed can reach 25m/min, which can transport wires efficiently and avoid affecting the production progress due to slow wire feeding; the maximum bending speed is about 100 rpm, with an angle of up to 180°. The inner and outer molds can move down and up, and support 360° forward and reverse rotation. Through flexible action combinations, it can process components of various complex shapes.

In terms of program and storage, the equipment can store 4000 sets of data, each containing 300 actions, and various shapes can be combined through up to 300 action settings. This function enables the equipment to easily handle the processing of square metal mesh basket display racks of different specifications. By calling the corresponding program, the production mode can be quickly switched, improving production flexibility.

It has a high degree of automation, with full-process automated functions such as automatic feeding, automatic returning, straightening and cutting, bending and forming, which reduces manual intervention, lowers labor costs, avoids errors caused by manual operations, and improves production stability and consistency.

The pneumatic system is equipped with 9 cylinders and 5 solenoid valves to assist in completing various actions, ensuring precise and rapid actions. The servo system adopts the Yaqi brand, the control panel uses a dual system of buttons and touch screen, paired with a 32-bit high-performance PLC processor, supporting English and Chinese switching, and the system has upload and download functions, making operation convenient and efficient. The welding module has excellent performance, equipped with a 63KW welding transformer, which can ensure stable and reliable welding quality.

In addition, the equipment has 28 straightening wheels, made of national standard Cr12; the bending molds and wire feeding wheels are all precision-machined with high-quality materials SKD11/51, with hardness reaching 62 and 58 respectively. The wire feeding wheels also adopt national standard 12, precision polished and wear-resistant after heat treatment. These high-quality components ensure the stable mechanical performance of the equipment and extend its service life.

To sum up, the 2D wire bending, frame bending and butt welding integrated machine, with its excellent performance parameters, wide application range, powerful functions and convenient operation, has become an efficient equipment in the production field of square metal mesh basket display racks. It provides strong support for enterprises to improve production efficiency, ensure product quality and enhance economic benefits, and is an ideal choice for manufacturers in this industry.