Loop Forming and Butt Welding Integrated Machine: A High-Efficiency Equipment for Producing Tableware Storage Racks

In the field of tableware storage rack production, efficient and precise processing equipment is crucial for improving product quality and production efficiency. The loop forming and butt welding integrated machine, with its excellent performance, has become an ideal choice for producing iron tableware storage racks, providing strong technical support for large-scale production in the industry.

The loop forming and butt welding integrated machine shows significant advantages in performance parameters, laying a solid foundation for the efficient production of tableware storage racks. Its production speed is outstanding: for conventional tableware storage rack components, it can produce 10-15 pieces per minute; taking components with a diameter of 80mm as an example, the production speed can even reach 10-20 pieces per minute. However, it should be noted that the larger the diameter, the relatively slower the speed. Even so, this speed range can meet medium and high-intensity production needs, greatly shortening the production cycle.

The power system is reasonably configured. The servo wire feeding motor is 2.6KW/3000 rpm (domestic), and its strong power output ensures stable and efficient wire conveying; the servo cutting motor is 1.0KW (domestic), which can accurately and quickly complete the wire cutting operation, ensuring a flat cut. The wire feeding speed is as high as 35 meters per minute, and this fast wire feeding capacity avoids jams in the production process, further improving the overall production efficiency.

In terms of precision control, the equipment performs extremely accurately. The perimeter tolerance is only ±0.2mm, the loop forming diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. Such high precision ensures that the produced tableware storage rack components have regular sizes and consistent shapes, effectively reducing assembly problems caused by dimensional deviations and improving the product qualification rate.

The equipment has strong flexibility in application range and can meet the diverse needs of tableware storage rack production. In terms of product materials, it mainly processes iron materials (mild steel), which is consistent with the commonly used materials for tableware storage racks, ensuring processing effects and product quality.

In terms of wire diameter, the loop forming wire diameter that can be processed is 2mm-6mm, covering the wire specifications commonly used in the production of tableware storage racks. At the same time, for different wire diameters, the equipment has corresponding loop forming diameter ranges: for 2-2.5mm wire diameter, the loop forming diameter range is 25-300mm; for 3-4mm wire diameter, it is 30-400mm; for 4-5mm wire diameter, it is 40-400mm; for 6mm wire diameter, it is 55-400mm. Moreover, only wires with a diameter of 3mm or more can form large loops over 400mm. This detailed division enables the equipment to accurately match the production needs of tableware storage racks of different specifications, whether it is small storage grid components or larger frame structures, it can handle them easily.

The loop forming and butt welding integrated machine is fully equipped in terms of operation guarantee, ensuring the smooth and stable production process. The input voltage is 380V, which conforms to the power standards of industrial production, ensuring stable power supply for the equipment. The welding power reaches 50KVA, and the duty cycle is 50%. The strong welding capacity ensures the firmness of component welding, making the structure of the tableware storage rack more stable and reliable.

The operation of the equipment also depends on reasonable auxiliary conditions. The compressed air pressure needs to reach 0.6MPa to provide sufficient power for the pneumatic components of the equipment, ensuring the accurate execution of various actions; the cooling water flow is 50L/min, which can effectively take away the heat generated during the operation of the equipment, avoiding the impact of excessive temperature on equipment performance and service life.

In terms of the equipment's own specifications, the overall dimensions (length * width * height) are 240014501500mm. The compact structure design does not occupy too much workshop space, making it suitable for installation and layout in various production workshops. The total weight of the equipment is 800KG, and the stable body reduces vibration during operation, further ensuring processing accuracy and equipment stability.

To sum up, the loop forming and butt welding integrated machine, with its efficient production speed, precise processing accuracy, wide application range and stable operation guarantee, has become a high-efficiency equipment in the field of tableware storage rack production. It can not only meet diverse production needs but also effectively improve product quality and production efficiency, providing strong support for enterprises to reduce production costs and improve market competitiveness. It is an ideal choice for tableware storage rack manufacturers.