Precisely Adapting to Multiple Wire Diameters, Stably Outputting High Quality: Full Servo Loop Welding Machine Leads the Upgrade of Wreath Iron Ring Production
2025-08-01
In the field of wreath iron ring production, a high-performance equipment can often be the key to improving production efficiency and product quality. The 2-6mm full servo loop welding machine is such a tool specially designed for this industry. With its efficient production speed, precise processing capability and wide adaptation range, it brings a new production experience to wreath iron ring manufacturers.![Precisely Adapting to Multiple Wire Diameters, Stably Outputting High Quality: Full Servo Loop Welding Machine Leads the Upgrade of Wreath Iron Ring Production 1]()
In terms of production efficiency, this loop welding machine has shown strong strength. Its production speed can reach 10-20 pieces per minute (taking 80mm diameter as an example; the larger the diameter, the relatively slower the speed), which is at the leading level among similar equipment. Such efficient production capacity can greatly shorten the production cycle, helping enterprises complete more orders within a limited time and improving their market response speed. Behind this efficient performance is the high-quality motors equipped with the equipment. Among them, the servo wire feeding motor is 2.6KW/3000 rpm (domestic), and the servo cutting motor is 1.0KW (domestic). The strong power output provides a solid guarantee for the high-speed operation of the equipment. At the same time, the wire feeding speed of 35 meters per minute ensures that the iron wire can be quickly and stably transported to the processing area, further improving the overall production efficiency.
![Precisely Adapting to Multiple Wire Diameters, Stably Outputting High Quality: Full Servo Loop Welding Machine Leads the Upgrade of Wreath Iron Ring Production 2]()
Accuracy is an important indicator to measure the quality of a processing equipment, and the 2-6mm full servo loop welding machine also performs excellently in this aspect. Its loop forming wire diameter range is 2mm-6mm (mild steel), and under different wire diameters, the loop forming diameter range is clearly and precisely divided: 2-2.5mm wire diameter range is 25-300mm, 3-4mm wire diameter range is 30-400mm, 4-5mm wire diameter range is 40-400mm, 6mm wire diameter range is 55-400mm. At the same time, wire diameters above 3mm can form large loops above 400mm, and the overall loop forming diameter covers 25mm-550mm. Such detailed division can meet the production needs of different specifications of wreath iron rings. What's more worth mentioning is that the equipment's perimeter tolerance is only ±0.2mm, the loop forming diameter tolerance is 0.5mm, and the flatness is less than 0.5mm. Such high precision ensures that each wreath iron ring produced has uniform specifications and good flatness, greatly improving the quality stability of the product and reducing the rejection rate caused by dimensional errors.
In terms of adaptability, this equipment has shown strong compatibility. It can adapt to iron wire materials of 2-6mm, and since iron is a common material in wreath iron ring production, the equipment's good adaptability to it means that it can be widely used in the production of various wreath iron rings. Whether it is small decorative wreath iron rings or larger functional wreath iron rings, they can be processed by this equipment, providing enterprises with more production choices, helping them expand their product lines and meet the diverse needs of different customers.
![Precisely Adapting to Multiple Wire Diameters, Stably Outputting High Quality: Full Servo Loop Welding Machine Leads the Upgrade of Wreath Iron Ring Production 3]()
The stable performance of the equipment is also a key concern for enterprises, and the 2-6mm full servo loop welding machine has a reliable performance in this regard. Its welding power is 50KVA, and the duty cycle is 50%. The strong welding power ensures the firmness of iron ring welding, while the reasonable duty cycle ensures the stability of the equipment during long-term operation, reducing shutdown failures caused by problems such as equipment overheating. At the same time, the equipment requires a compressed air pressure of 0.6MPa and a cooling water flow rate of 50L/min. The setting of these parameters provides the necessary guarantee for the normal operation of the equipment, ensuring the stability and reliability of the equipment during processing.
In terms of the equipment's appearance and weight, its overall dimensions (length × width × height) are 2400 × 1450 × 1500mm. This size design makes it more flexible in workshop layout, does not occupy too much production space, and is convenient for enterprises to carry out production planning. The total weight of the equipment is 800KG, and the stable body ensures the stability of the equipment during high-speed operation, reducing the impact of vibration on processing accuracy and further improving product quality.
In addition, the input voltage of the equipment is 380V, which meets the common voltage standards of industrial production, facilitating enterprises to carry out power access and equipment installation.
To sum up, the 2-6mm full servo loop welding machine, with its efficient production speed, precise processing capability, wide adaptation range, stable performance and reasonable appearance size, has become the ideal choice for wreath iron ring manufacturers. It can not only help enterprises improve production efficiency and product quality, but also bring them stronger market competitiveness, helping enterprises achieve better development in the field of wreath iron ring production.
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Foshan Jinchun is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production and sales.
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