How the 3D Wire Bending Machine Achieves Mechatronics

Since the concept of "mechatronics" was put forward in Japan in 1971, the manufacturing industry has witnessed earth-shaking changes. This technology has not only provided convenience for production but also helped enterprises achieve the goals of reducing costs and increasing efficiency. Today, I will explore how the 3D wire bending machine realizes mechatronics in the manufacturing industry.

During the process of starting and maintaining a business, many enterprises are faced with problems such as low production efficiency and high labor costs. In order to reduce costs and improve efficiency, more and more enterprises have begun to introduce intelligent machinery and equipment to replace manual labor. Wire products have gradually gained popularity in the market due to their durability and various plasticity, and are widely used in many industries such as automotive parts, hardware products, toys, and stationery. 

With the continuous expansion of market demand, wire automation equipment has emerged. As a representative among them, the 3D wire bending machine is capable of producing three-dimensional products, which has greatly improved production efficiency and precision. For example, a 3D wire rotating and bending machine that can handle wire diameters ranging from 2 to 6 mm can have 300 product programming programs built in, with a precision reaching plus or minus 0.5 mm. It can work continuously for 24 hours a day, and its production capacity depends on the bending angles and times of the products. 

So, what is the working principle of the 3D wire bending machine? Why can it achieve mechatronics? First, in terms of structure, the 3D wire bending machine mainly consists of an automatic wire rotating and feeding frame, a wire straightening and feeding module, a wire speed adjusting module, a wire bending and forming module, and a microcomputer control module. The working principle of mechatronics is as follows: 

Automatic wire rotating and feeding frame: It bears the weight and stabilizes the wire raw material coils, stably outputs the wire, and prevents the wire from crossing or overlapping during the output process. 

Wire straightening and feeding module

It receives the wire onto the machine through rolling V-shaped wheels, straightens the wire, enables the wire to be in a straight state to facilitate subsequent bending and straightening requirements, and ensures stable output. 

Wire speed adjusting module

Through the wire adjusting wheel and servo motor, it controls the wire feeding speed, can control the wire's forward and backward movement, and meets the progress requirements during the wire bending process. 

Wire bending and forming module

 Through the positioning, bending, and rotation of the punch of the movable module, it realizes the actual forming effect of the wire. 

Microcomputer control module

Through PLC control, it enables operators to compile machine working programs, wire feeding speed, forward or backward movement, bending angles, cutting positions, etc. in an easy-to-understand way, thus realizing the overall mechatronics. 

In addition, the 3D wire bending machine also supports operations in multiple languages and has a complete after-sales service system to ensure the long-term stable operation of the equipment. 

The 3D wire bending machine has realized the automation, intellectualization, and high efficiency of the production process through mechatronics technology. This has not only reduced the operating costs of enterprises but also improved the quality of products and production efficiency. If you are interested in the 3D wire bending machine or have further needs, please click the link: https://www.jinchunmachine.com/ to obtain more detailed information.