2D Bending and Butt Welding Integrated Machine: The Core Equipment for Remolding the Production Efficiency of Barbecue Grills

In the field of barbecue grill production, balancing efficiency and precision has always been the key for enterprises to break through production bottlenecks. The emergence of the 2D bending and butt welding integrated machine, with its innovative design of "integrated forming + intelligent control", has brought a leapfrog upgrade from scattered processes to intensive manufacturing in barbecue grill production, redefining the efficiency standards of iron wire product processing.

This equipment features a stable production speed of 8-10 pieces per minute (up to 10-15 pieces per minute when taking 200*200 square frames as samples), far exceeding the processing efficiency of traditional manual or semi-automatic equipment. Its core power system adopts a Inovance servo motor combination, with a 4.0kw wire feeding motor, a 1.8kw bending motor, a 1.0kw cutting motor, and a 1.0kw servo lifting motor, with a total power of 7.8kw, providing strong and stable power support for continuous production. The maximum wire feeding speed can reach 25m/min, and the maximum bending speed is about 100 revolutions/min. Combined with the full-process automated design of automatic feeding, discharging, straightening, and cutting, it completely gets rid of the efficiency constraints of "断层 in man-machine cooperation" in traditional production.

For barbecue grill enterprises, such efficiency means that the single-shift production capacity can easily exceed 4,000 pieces, and there is no need for efficiency fluctuations due to manual fatigue. While other equipment still relies on workers to frequently adjust parameters, it has combined 300 actions into standardized programs through a 32-bit high-performance PLC processor, realizing "one-click start" production from raw materials to formed net frames.

The quality of barbecue grills often depends on details: deviations in the size of the net frame will lead to assembly difficulties, and insufficient welding strength will affect the service life. The 2D bending and butt welding integrated machine, with a bending accuracy and wire feeding accuracy of ±0.5mm, ensures that the corner angles and perimeter dimensions of each net frame strictly meet the design standards. The flexible movement range of 180° internal bending and 360° forward and reverse rotation, combined with the inner and outer molds that can move up and down, can accurately shape various barbecue grill borders such as round, square, and special-shaped ones. It can even quickly reproduce the forming parameters of previous popular products through the 4,000-group data storage function.

The welding link is more professional: a 63KW welding transformer paired with 2 sets of manipulator clamps can realize high-strength fusion welding of iron wire interfaces, avoiding common problems such as false welding and missing welding in traditional manual welding. Whether it is a small household barbecue grill made of 3mm thin iron wire or a large commercial grill frame made of 8mm thick iron wire, it can maintain consistent welding firmness, significantly reducing the product after-sales rate.

The market demand for barbecue grills is variable: there are regular models such as round nets and square nets, as well as customized models with handles and special-shaped edges; the wire materials include not only common round iron wires but also special specifications such as flat wires and square wires. With a wire application range of 3-8mm, this equipment can easily cover the mainstream wire needs in barbecue grill production, and there are no special restrictions on the iron wire material. Round wires, flat wires, and square wires can all be processed stably.

Behind this compatibility is the strong support of its modular design: the pneumatic system composed of 9 cylinders and 5 solenoid valves can flexibly adjust the clamping force and action rhythm; the coordinated control of the Yaqi servo system and Inovance motor can automatically adjust the bending force according to the hardness of the wire, avoiding the breakage of thin iron wires or the deformation of thick iron wires. For manufacturers that need to frequently switch product specifications, there is no need to replace molds or reorganize the production line. Through the touch screen + button dual system of the control panel, parameter switching can be completed within a few minutes, truly realizing "one machine with multiple uses".

Operational complexity is often an obstacle to the popularization of automated equipment, but this machine has significantly reduced the use threshold through the Chinese-English bilingual system and program upload and download functions. Workers do not need professional programming knowledge, and can start production by calling preset programs or fine-tuning parameters; the setting authority of 300 action combinations also provides sufficient customization space for technical personnel, who can develop new barbecue grill styles through action decomposition and recombination.

The stability of the equipment can also stand the test of the workshop environment: the compact size of 260013001650 and the total weight of 1100KG not only save the workshop floor space but also ensure the stability of the machine body during high-speed operation; the maximum bending torque of 125 Nm, combined with the all-steel structure body, can withstand high-intensity production loads for a long time, reducing downtime for maintenance.

For barbecue grill production enterprises, the 2D bending and butt welding integrated machine is not just a piece of equipment, but a core asset to enhance competitiveness. It shortens the delivery cycle with high efficiency, improves product premium with high precision, expands the business scope with wide compatibility, and reduces management costs with intelligence. In the context of increasingly fierce competition in the barbecue supplies market, such equipment upgrading is undoubtedly a key step for enterprises to transform from "scale expansion" to "lean production".