2D Wire Bending Machine: A High-Efficiency Solution for Precision Forming of Hardware Accessories

In the field of hardware accessory production, the requirements for product precision, production efficiency, and process flexibility are becoming increasingly stringent. The 2D wire bending machine, with its excellent performance, has become a powerful assistant in the production process of hardware accessories, providing an efficient and precise solution for the forming of various iron wire products.

The 2D wire bending machine excels in production speed, reaching 10-15 pieces per minute, and when taking a 200*200 square frame as a sample, the efficiency can even reach 12-15 pieces per minute. For hardware accessory manufacturers, such speed means being able to complete more production tasks within a unit time, significantly increasing the overall production capacity.

Its powerful power system is a solid guarantee for efficient production. The total power of the servo motor is approximately 7.8kw, including a 4.0kw wire feeding servo, a 1.8kw bending servo, a 1.0kw cutter servo, and a 1.0kw servo lifting motor, which work together to provide sufficient power for each action of the equipment. The maximum wire feeding speed is about 37m/min, and the maximum bending speed is about 300 revolutions per minute. The fast wire feeding and bending actions greatly shorten the production cycle of each product.

Compared with traditional production methods, the 2D wire bending machine has realized the full-process automation of automatic feeding, automatic material return, straightening and cutting, and bending forming. It eliminates many cumbersome links in manual operations, avoids fluctuations in production efficiency caused by inconsistent manual operation speeds, and makes the production process more stable and efficient.

Hardware accessories have extremely high requirements for precision, and even slight deviations may affect the assembly and performance of the products. The 2D wire bending machine performs excellently in terms of precision, with both bending precision and wire feeding precision reaching ±0.5mm, which can ensure that the produced hardware accessories have accurate dimensions and meet the design standards.

The movement directions of the equipment are flexible and diverse. The inner mold and outer mold can move down/up, and the outer mold can also rotate 360° in forward and reverse directions. The bending angle range of 180° can meet the complex forming requirements of different hardware accessories. Whether it is a simple right-angle bending or a complex multi-angle bending, it can be completed precisely, ensuring the consistency of product shapes.

This high-precision control makes the produced hardware accessories assemble more smoothly, reduces rework and waste caused by inconsistent sizes, improves the qualified rate of products, and reduces the production costs of enterprises.

There are many types of hardware accessories, and the specifications and types of required wires are also different. The 2D wire bending machine has wide compatibility. The applicable wires include round wires, flat wires, and square wires, and it is applicable to any material of wires. It can stably process 3-8mm standard iron wires.

The 4-axis design of the equipment makes diversified forming possible. Up to 300 action settings can be combined to form various shapes, which can meet the production needs of different hardware accessories. Whether it is a simple bracket, hook, or complex special-shaped accessory, it can be formed through the flexible combination of actions of the equipment.

For production enterprises, this wide compatibility means that one equipment can handle the production of multiple products, without the need to separately equip equipment for different products, saving equipment investment and production space, and improving the utilization rate of equipment.

The 2D wire bending machine adopts an advanced intelligent control system, equipped with a 32-bit high-performance processor. The mechanical actions are controlled by programs compiled by the microcomputer, including bending actions, bending speed, etc., ensuring the accuracy and stability of the equipment operation.

The control panel adopts a dual operation mode of touch screen + buttons, and the language system supports English/Chinese. The system has upload and download functions, making the operation convenient and easy to understand. Workers can operate the equipment proficiently after simple training, reducing the requirements for the skill level of operators.

The equipment also has a 4000-group data storage function, with 300 actions as one group, which can store a large number of production programs. When it is necessary to produce the same product, you only need to call the stored program, which saves the time of repeated programming and improves the efficiency of production preparation.

At the same time, the pneumatic system of the equipment includes 1 cylinder and 1 solenoid valve, and the servo system adopts the Yaqi brand, which ensures the stability and reliability of the equipment operation, reduces the occurrence of equipment failures, and lowers the maintenance cost.

The 2D wire bending machine has an appearance size of 24009001650 and a weight of 880KG. Its compact structure occupies a small area. For enterprises with limited workshop space, this compact design can save valuable production space, facilitate the layout and planning of the workshop, and improve the utilization rate of the production site.

To sum up, with its efficient production speed, precise forming precision, wide compatibility, intelligent control system, and compact structure design, the 2D wire bending machine brings significant advantages to hardware accessory manufacturers. It not only improves production efficiency and product quality but also reduces production costs and operation difficulty. It is an ideal equipment for improving competitiveness in the hardware accessory production field.