2D Wire Bending Machine: An Efficient and Precise Choice for Luggage Pendant Production

In the field of luggage pendant production, the uniqueness of shapes and the precision of craftsmanship are the core of product competitiveness. The 2D wire bending machine, with its targeted technical design, perfectly meets the processing needs of luggage pendants made of iron wire. With a stable production capacity of 10-15 pieces per minute, precise control of ±0.5mm, and flexible processing capability for wires of 3-8mm, it has become a key equipment for luggage accessory enterprises to improve production efficiency.

Although luggage pendants are small, the requirement for efficiency in mass production cannot be underestimated. This 2D wire bending machine, with a production speed of 10-15 pieces per minute (up to 12-15 pieces per minute when taking a 200*200 square frame as a sample), easily meets the needs of large-scale production. Its power system adopts a combination of domestic Orui servo motors, including a 3.8kw wire feeding servo, a 1.5kw bending servo, a 1.0kw cutter servo, and a 1.0kw servo lifting motor, with a total power of 7.3kw. Under the stable power supply of three-phase 380V plus ground wire, it provides reliable power support for continuous production.

The maximum wire feeding speed can reach 22m/min, and combined with the 4-axis linkage design, it realizes the full-process automation from feeding, straightening, cutting to bending and forming. Compared with the intermittent operation mode of traditional manual bending, the equipment, through the continuous actions preset by the program, completely eliminates the rhythm differences of manual operations. The daily output can be stably maintained at more than 4000 pieces per shift, and consistent processing quality can be kept, effectively solving the production capacity bottleneck during the peak period of luggage pendant orders.

The value of luggage pendants is often reflected in the details: a deviation in a radian or a misalignment of an interface may make the product lose its design sense. The 2D wire bending machine, with a bending accuracy and wire feeding accuracy of ±0.5mm, ensures that the shape of each pendant strictly conforms to the design drawings. The bending angle range of 180° and the 360° forward and reverse rotation function of the outer mold can accurately realize complex shapes such as hearts, stars, and letters. It can even replicate customized pendants with details such as three-dimensional folds and spiral patterns through 300 action combinations.

The straightening system of the equipment adopts 18 groups of national standard Cr12 material straightening wheels, which can accurately straighten the curled iron wire to avoid forming deviations caused by wire bending. The wire feeding wheel is specially polished, with a hardness of 58°, which ensures the wire feeding accuracy and effectively reduces scratches on the wire surface — this is crucial for luggage pendants that focus on appearance texture. The bending mold is precision-machined from high-quality SKD11/51 materials, with a hardness of 58-62°, which can not only withstand high-frequency bending operations but also ensure the consistency of each corner, making the mass-produced pendants achieve the same level of exquisiteness.

The design of luggage pendants is unrestrained, and the form of wires also varies accordingly: there are simple hanging rings made of 3mm thin iron wires, and three-dimensional pendants made of 8mm thick iron wires; the wire cross-sections include various types such as round wires, flat wires, and square wires. This 2D wire bending machine, with a wire application range of 3-8mm and compatibility with all material wires, easily meets various design needs.

Whether it is a retro-style square chain buckle or a modern flat wire geometric pendant, the equipment can accurately shape the designed form through flexible movements such as the up and down movement and 360° rotation of the inner and outer molds. The 4000-group data storage function can permanently save the processing programs of popular pendants. When it is necessary to replicate classic styles, production can be quickly started by calling the program, which greatly shortens the preparation time for new product switching and enables enterprises to flexibly respond to changes in market trends.

The durability of the equipment directly affects the continuity of production. The whole machine adopts a high-strength frame design, with a weight of 800KG, and achieves stable operation performance under the compact size of 2400 (length) * 900 (width) * 1650 (height). The material selection of core components is more professional: the high hardness of Cr12 straightening wheels and SKD11 molds ensures that the equipment can maintain precision stability during high-intensity operations of more than 10 hours per day, reducing shutdown maintenance caused by wear.

The control system adopts microcomputer program control, realizing the integrated operation of automatic feeding, returning, straightening, cutting, and bending through preset action commands. Operators do not need professional programming knowledge and can complete the processing of complex shapes with simple settings, which greatly reduces the skill threshold. The combination of this "foolproof" operation and high-precision output enables small and medium-sized luggage accessory enterprises to easily achieve mass production of high-quality pendants.

For luggage pendant enterprises pursuing design innovation and production efficiency, this 2D wire bending machine is not only a processing equipment but also a bridge to quickly transform creativity into products. With its comprehensive performance of high efficiency, precision, and flexibility, it redefines the production standards of iron wire pendants, helping enterprises seize opportunities in the fierce market competition.