3D Wire Bending and Forming Machine: A High-Efficiency Solution for Mower Trigger Lever Production

In the field of producing core components for mowers, the 3D wire bending and forming machine has emerged as the ideal choice for trigger lever processing due to its outstanding performance. This automated equipment, specifically designed for iron wires, has redefined the standards of metal wire processing with its precise forming capability, high production speed, and stable operation, bringing unprecedented production innovation to the industry.

The 3D wire bending and forming machine demonstrates significant advantages in production efficiency. For iron mower trigger levers with a wire diameter of 2-6mm, it can achieve a stable output of 10-15 pieces per minute. Behind this speed is the strong support of a 2.7KW wire feeding motor with a maximum wire feeding speed of 40 meters per minute. Coupled with a wire feeding accuracy of ±0.1mm, it ensures that each wire can reach the processing position precisely, laying a solid foundation for subsequent forming.

The forming accuracy of the equipment is equally impressive. The scientific configuration of 18 straightening wheels can effectively eliminate internal stress in the wire, making bending and forming more stable. The application of Taiwan's Hiwin ball screw guide rails provides micron-level displacement accuracy for various moving parts, controlling the processing errors of complex radians and angles of the trigger lever at an industry-leading level, perfectly meeting the strict requirements for the operating feel of mowers.

The power system of the equipment can be called a "versatile expert". The power combination with a total power of 10.7KW covers key modules such as external torsion (1.5KW), internal torsion (1.5KW), platform lifting (1.0KW), overall lifting (1.0KW), wire rotating (2.0KW), and cutting knife (1.0KW). Each motor performs its own function while collaborating with each other. The external and internal torsion motors work together to complete the three-dimensional torsion forming of the trigger lever; the lifting system precisely controls the processing height; the wire rotating motor realizes multi-angle steering of the wire; and the cutting knife motor completes the separation of finished products with sharp cutting, ensuring that each processing link is fully powered and responds quickly.

The intelligent control system is the "brain" of the equipment. Its ability to store 10,000 sets of programs eliminates the need for repeated debugging when switching between multi-variety and multi-batch production, greatly reducing the production change time. The Chinese/English bilingual interface caters to different operating habits, allowing operators to quickly master parameter setting and operation monitoring, lowering the technical threshold.

The stable operation of the equipment is inseparable from a solid hardware foundation. The machine weight of 2000KG endows it with excellent anti-vibration performance. The reasonable size of 3.45M×1.85M×1.45M not only ensures the optimized layout of the internal structure but also facilitates workshop planning and installation. The electrical system adopts a scientific design with an input voltage of 380V and an operating voltage of 220V, combined with a capacitance configuration of 20KVA, ensuring stable power supply during long-term full-load operation and avoiding the impact of voltage fluctuations on processing accuracy.

From the perspective of safe production, all parameter designs of the equipment comply with industrial safety standards. The separate layout of strong and weak electricity, overload protection devices, and other detailed configurations provide reliable safety guarantees for operators, enabling efficient production to proceed in an orderly manner under safe conditions.

Although the 3D wire bending and forming machine is specially designed for mower trigger levers, it is not limited to a single product. Its flexible parameter adjustment capability and strong program support enable it to adapt to the complex forming needs of various iron wires, having broad application prospects in the production of metal components in the fields of garden machinery and agricultural machinery.

For production enterprises, the introduction of this equipment will bring significant benefit improvements: automated production greatly reduces manual intervention, lowering labor costs and human errors; high production speed and stable product quality help enterprises improve order delivery capabilities and enhance market competitiveness; precise material utilization effectively reduces waste generation, saving raw material costs for enterprises and achieving a win-win situation of economic and environmental benefits.

The 3D wire bending and forming machine, with its characteristics of high efficiency, high precision, and high intelligence, has become a revolutionary equipment for mower trigger lever production. It is not only a product of technological innovation but also an important force driving industrial upgrading, injecting new vitality into the field of metal wire processing and leading the future direction of automated production.