In the stroller manufacturing industry, the forming accuracy and production efficiency of brackets directly affect product quality and market competitiveness. The 3D wire turning and forming machine, as a core equipment specially designed for stroller bracket production, has become an indispensable key part in modern stroller production lines due to its precise processing capability, efficient operation performance and strong adaptability.
The equipment shows significant advantages in production speed, reaching 8-10 pieces per minute. For products with large demand and mass production like stroller brackets, this speed can effectively shorten the production cycle and meet the delivery requirements of large-scale orders. Calculated based on the common order quantity of stroller brackets, one equipment can stably produce thousands of qualified products every day, greatly improving the overall production capacity of the workshop.
In terms of processing accuracy, the 3D wire turning and forming machine performs excellently. Its wire feeding accuracy is controlled within ±0.1mm, which means that when processing iron materials with a wire diameter of 2-6mm, it can ensure that every bend and twist is in place accurately. As a key component bearing children's safety, stroller brackets have extremely high requirements for dimensional accuracy. Even slight errors may affect the stability of the overall structure. The high-precision performance of this equipment ensures the safety of products from the source. At the same time, the configuration of 18 straightening wheels can fully straighten the iron wire, avoiding forming errors caused by wire bending, and further improving the forming quality of the bracket.
The power system of the equipment is scientifically and reasonably configured, with each motor having a clear division of labor and strong performance. Both the external torsion motor and the internal torsion motor are 1.5KW, providing sufficient power for the complex torsion actions of the bracket, ensuring stable force and precise actions during processing; the platform lifting and overall lifting motors are 1.0KW each, which can flexibly adjust the height of the processing platform to adapt to the processing needs of brackets of different specifications; the 2.7KW wire feeding motor, combined with a maximum wire feeding speed of 40 meters per minute, can transport iron wire quickly and stably, perfectly matching the forming rhythm; the 2.0KW wire turning motor is responsible for the steering control of the wire, ensuring that the steering angle is accurate; the 1.0KW cutter motor can achieve rapid cutting with a flat cut, reducing subsequent grinding processes. The power system with a total power of 10.7KW, while ensuring efficient operation, realizes the optimal use of energy through reasonable power distribution.
The intelligence level of the 3D wire turning and forming machine is also worthy of attention. The equipment can support 10,000 programs. Operators can set processing parameters in advance according to different styles of stroller brackets. When changing product models, they only need to call the corresponding program to quickly complete debugging, which greatly shortens the production change time and improves the flexibility of the production line. The Chinese/English bilingual interface design is convenient for operators with different language backgrounds to get started quickly, reducing training costs.
In terms of equipment stability and durability, the 3D wire turning and forming machine is also excellent. It adopts Taiwan's Hiwin screw guide rail, whose precise manufacturing process and excellent wear resistance ensure the stability of the equipment during long-term high-frequency operation and reduce the problem of precision decline caused by guide rail wear. The machine weight of 2000KG enhances the stability of the equipment during operation and effectively reduces the impact of vibration on processing accuracy. The machine size of 3.451.851.45 has good adaptability in workshop layout, which can not only meet the integration needs of large-scale production lines but also adapt to the space layout of small and medium-sized workshops.
In addition, the equipment also takes full consideration in voltage adaptation. The input voltage is 380V, and the machine operating voltage is 220V, which conforms to the conventional power configuration of industrial production. At the same time, the 20KVA capacitance ensures stable power supply during the start-up and operation of the equipment, avoiding the impact of voltage fluctuations on production.
To sum up, the 3D wire turning and forming machine provides a comprehensive solution for stroller bracket production with its efficient production speed, precise processing accuracy, strong power system, intelligent operation design and stable operation performance. It can not only improve product quality and production efficiency but also reduce production costs and operation difficulty, making it an ideal choice for stroller manufacturers to enhance their core competitiveness.