2D Bending-Frame Butt Welding Integrated Machine: A High-Efficiency Tool for Pigeon Cage and Bird Cage Production

In the pigeon cage and bird cage production industry, a high-efficiency, precise, and stable production equipment is crucial. The 2D bending-frame butt welding integrated machine, specially built for this industry, has become a key device to improve production efficiency and product quality with its excellent performance parameters and powerful functions.

In terms of production speed, the equipment performs remarkably. Taking a 200*200 square frame as a sample, its production speed can reach 10-15 pieces per minute. Even in more common production scenarios, it can maintain a stable output of 8-10 pieces per minute, easily coping with large-scale production needs and significantly shortening the production cycle.

In terms of product materials, the equipment is mainly designed for iron wires, with an applicable wire diameter range of 3-8mm, and can be compatible with various wire types such as round wires, flat wires, and square wires. Whether it is 88 iron wires or wires of any other material, it can process them efficiently, providing great flexibility for production and meeting the production needs of different specifications of pigeon cages and bird cages.

In the power system, the equipment is equipped with Inovance servo motors, with a total power of about 7.8kw, including 1.8kw for wire feeding, 1.8kw for bending, 1.0kw for cutting motor, 1.0kw for servo lifting, and 4.0kw for cutter motor. The powerful power output ensures smooth and efficient operations in all links. At the same time, the addition of Yaqi servo system further improves the precision and stability of the equipment's operation.

The equipment has an external dimension of 260013001650 and a weight of 1100KG. The overall structural design is reasonable, which does not occupy too much production space while ensuring stability during operation.

In terms of technical precision, the equipment is a leader in the industry. Both the bending precision and wire feeding precision reach ±0.5mm, which means that the produced cage frame has accurate dimensions and minimal errors, effectively ensuring the overall structural stability and aesthetics of the cage. The maximum bending force of about 125 N·m, combined with an angle within 180°, the inner mold can move down and up, the outer mold can move down and up, and can rotate 360° clockwise and counterclockwise with flexible movement directions, making it easy to form various complex-shaped cage frames.

The maximum wire feeding speed can reach 25m/min, and the maximum bending speed is about 100 rpm. The fast wire feeding and bending actions provide strong support for efficient production. The data storage capacity is as high as 4000 groups, with each group containing 300 actions, which can meet the production needs of various models and specifications of products. Controlled by programs compiled by a microcomputer, it can realize a series of actions such as automatic feeding, automatic material returning, straightening and cutting, bending and forming. Only through the combination of 300 action settings, products of various shapes can be produced.

In terms of the pneumatic system, it is equipped with 9 cylinders and 5 solenoid valves, ensuring the flexible operation of various pneumatic components of the equipment and providing stable power support for actions such as automatic feeding and material returning.

The welding module has strong performance. The 63KW welding transformer can ensure the firmness of welding, making the connection of the cage frame more stable and reliable, and effectively improving the service life of the product.

In terms of control, the equipment adopts a dual system of buttons and touch screen, combined with a PLC with a 32-bit high-performance processor, making the operation convenient and intuitive. The language system supports English and Chinese, and has upload and download functions, facilitating operators to edit, store and call programs. Mechanical actions are precisely controlled by microcomputer programs, and the bending action and bending speed can be accurately controlled, ensuring the consistency and stability of production.

In addition, the equipment is also equipped with 2 sets of manipulator clamps, which further improve the degree of automation in the production process, reduce manual intervention, lower labor intensity, and avoid errors caused by manual operations.

To sum up, the 2D bending-frame butt welding integrated machine, with its efficient production speed, precise technical performance, powerful system configuration and wide applicability, has become an important guarantee for pigeon cage and bird cage production enterprises to enhance their competitiveness, injecting strong impetus into the development of the industry.