2D Frame Bending and Butt Welding Machine: An Efficient Solution Empowering BBQ Basket Clip Production

In the BBQ basket clip manufacturing industry, product quality and production efficiency are directly related to an enterprise's market competitiveness. The 2D frame bending and butt welding machine, with its precise processing capability, high production speed, and strong comprehensive performance, has become an indispensable key equipment in the production process of BBQ basket clips, injecting strong impetus into the development of the industry.

The 2D frame bending and butt welding machine demonstrates excellent core performance in the production of BBQ basket clips. Its production speed can reach 8-10 pieces per minute, and when taking a 200*200 square frame as a sample, the efficiency can even reach 10-15 pieces per minute, which can meet the needs of mass production in enterprises.

For products like BBQ basket clips that have high precision requirements, the bending accuracy and wire feeding accuracy of this equipment can both be controlled within ±0.5mm. This high-precision performance ensures the dimensional consistency and structural stability of each BBQ basket clip, effectively improving product quality.

The maximum bending speed is approximately 100 revolutions per minute, with an angle range of ±180°. The inner mold and outer mold can move downwards/upwards and rotate 360° in both clockwise and counterclockwise directions. The rich range of motion directions enables the equipment to easily process various complex shapes of BBQ basket clips, meeting the production needs of different styles of products.

The excellent performance of the equipment is inseparable from its solid technical configuration. In terms of electrical aspects, it adopts three-phase 380V + grounding wire, ensuring stable power supply for the equipment. There are 28 straightening wheels, made of national standard Cr12. The wire feeding wheels consist of 3 groups, also made of high-quality SKD11/51 materials through precision processing, with a hardness of 58, which has extremely strong wear resistance. This can ensure the stability and accuracy of the wire during feeding and straightening processes, and prolong the service life of the equipment.

The servo motor power is approximately 7.3kw, including 3.8kw for wire feeding, 1.5kw for bending, 1.0kw for the cutting motor, and 1.0kw for servo lifting. The powerful power output provides a strong guarantee for the efficient operation of the equipment. The cutter motor can easily handle the cutting force required for the production of BBQ basket clips, ensuring smooth and precise cutting.

The welding module is equipped with a 63KW welding transformer and 2 sets of manipulator clamps. The welding effect is stable and reliable, ensuring the firmness of the connection of each part of the BBQ basket clip, and further improving product quality.

The 2D frame bending and butt welding machine excels in intelligent control. It is equipped with a button + touch screen dual-system control panel and adopts a 32-bit high-performance processor, making the operation convenient and intuitive. The language system supports English and Chinese, and the system has upload and download functions, which facilitates operators to save, call, and share programs, greatly improving the flexibility and adaptability of production.

The equipment has a strong storage capacity, which can store 4000 sets of data, with 300 actions as one set. It can meet the production program storage needs of BBQ basket clips of different specifications and styles. When it is necessary to change the product model, only the corresponding program needs to be called, and the equipment can automatically complete a series of actions such as feeding, returning, straightening, cutting, bending, and forming according to preset instructions, which greatly shortens the production change time and improves production efficiency.

This equipment has extremely strong adaptability in the BBQ basket clip industry. The applicable wire is 80 iron wire, and it can process round wires, flat wires, square wires (applicable to wires of any material). The applicable wire range is 3-8mm iron wire standard, which fully meets the processing needs of stainless steel wires commonly used in BBQ basket clips.

The equipment has an appearance size of 240012501500mm and a weight of 1100KG. Its structure is compact and reasonable, with a moderate floor area, and can flexibly adapt to different production workshop layouts.

Its mechanical actions are controlled by programs compiled by microcomputers for bending actions and bending speeds, and various instructions are issued to form products of various models and specifications. Through up to 300 action settings to combine various shapes, it can accurately process BBQ basket clip products that meet the requirements, bringing higher production efficiency and broader market prospects for enterprises.

To sum up, with its high production speed, precise processing accuracy, solid technical configuration, intelligent control system, and good industry adaptability, the 2D frame bending and butt welding machine has become an ideal choice for BBQ basket clip manufacturers to enhance their competitiveness, promoting the BBQ basket clip industry to develop in the direction of higher quality and higher efficiency.