2D Wire Bending Machine: A Benchmark of High Efficiency in Frying Pan Handle Production

In the frying pan manufacturing industry, the handle, as a key component, its forming precision and production efficiency directly affect product quality and enterprise competitiveness. The 2D wire bending machine, with its precise bending control and efficient production capacity, has become the core equipment for frying pan handle production. This automated equipment specially designed for iron wire processing, relying on intelligent configuration and powerful performance, perfectly adapts to the forming needs of 2-6mm iron wires, providing a one-stop solution for the entire production process of frying pan handles from raw materials to finished products.

The production of frying pan handles has two core requirements for equipment: stable speed output and millimeter-level precision control. This 2D wire bending machine shows excellent capabilities in both aspects. For the 2-6mm iron wires commonly used in frying pan handles, the equipment can achieve a production efficiency of 20-25 pieces per minute (taking a 200*200 square frame as a sample). Even when processing more complex shapes, the speed can still remain stable at 10-12 pieces per minute, far exceeding the manual-assisted production mode of traditional equipment.

In terms of precision, the bending precision and wire feeding precision of ±0.5mm are its core advantages. The symmetry and arc error of the frying pan handle directly affect the assembly effect and user experience. Through the precise calculation of 3-axis coordinated control and 32-bit high-performance processor, the equipment ensures that the bending angle (±1°) and dimensional deviation of each handle are within the strict industry standards, greatly reducing the rejection rate.

The material adaptability is also worthy of attention. The equipment is not only suitable for 86 iron wires but also can stably process various wires such as round wires, flat wires, and square wires (applicable to wires of any material). Especially for the iron wires commonly used in frying pan handles, its pneumatic system composed of 4 cylinders and 3 solenoid valves can provide stable pressure, avoiding deformation or cracks of the iron wires during the bending process.

The high performance of the equipment comes from its hardcore configuration. The power system adopts Inovance servo motors with a total power of about 5.2kw, including 1.8kw for wire feeding servo, 2.4kw for bending servo, and 1.0kw for cutter servo. The three motors work together to ensure a wire feeding speed of 90m/min and a maximum bending speed of 300 rpm, and can adapt to the processing needs of different wire diameters through precise power adjustment - reducing speed to ensure precision for thin wires and increasing force to prevent jamming for thick wires.

In terms of structural design, the appearance size of 230011001650mm and weight of 750KG balance the space adaptability of the production workshop and the operation stability of the equipment. The outer mold that can rotate 360° in both forward and reverse directions and the inner mold that can move up and down, combined with 3-axis linkage control, can complete complex shapes such as U-shapes, rings, and corners commonly seen in frying pan handles, and even combine customized shapes through 300 action settings to meet the design needs of different brands of frying pans.

The adaptability of the cutter system to 86 iron wires is also crucial. The cut surface of the frying pan handle needs to be flat and burr-free. The equipment provides stable cutting force through a 1.0kw cutter servo, combined with the straightening function, to ensure that both ends of the cut iron wire are straight, laying a foundation for subsequent bending and forming.

Intelligence is another highlight of this 2D wire bending machine. The equipment is equipped with a Chinese-English bilingual system, supporting touch screen + button dual operation modes. Workers can quickly switch language interfaces and realize parameter adjustment and program calling through a 32-bit high-performance processor. The system's built-in upload and download functions facilitate enterprises to save mature process parameters. New employees can start work by calling preset programs, greatly reducing training costs.

The storage capacity provides a guarantee for multi-variety production: 4000 sets of data storage capacity (300 actions as one set) can cover the full range of handle specifications from small household frying pans to large commercial frying pans. When it is necessary to switch products, there is no need to re-debug the mechanical structure. Just call the corresponding program on the control screen, and the equipment can automatically complete the whole process of feeding, returning, straightening, cutting, and bending, reducing the changeover time to the minute level.

This flexibility is crucial for frying pan manufacturers - market demand often changes, with both standardized bulk orders and small-batch customized orders. The 2D wire bending machine perfectly balances the efficiency of mass production and customized needs through the mode of "program control instead of mechanical adjustment".

For frying pan handle manufacturers, the value of this 2D wire bending machine lies not only in improving efficiency but also in promoting the upgrading of production modes. In traditional production, manual bending has poor precision, slow speed, and is prone to fatigue after long-term operation; ordinary wire bending machines have problems such as difficulty in changing models and narrow range of applicable wires. This equipment has achieved three major breakthroughs through the combination of "automation + intelligence + high precision":

First, cost reduction and efficiency improvement: With a speed of 20-25 pieces per minute and precision of ±0.5mm, the daily output is increased by more than 3 times, and the rejection rate is reduced to less than 1%; the automatic feeding and returning functions reduce 3-4 workers, significantly reducing long-term operating costs.

Second, stable quality: Microcomputer program control ensures that the size and angle of each handle are consistent, avoiding the randomness of manual operation and improving the overall texture of the finished frying pan.

Third, flexible production: 300 action combinations and 4000 sets of data storage enable enterprises to take both bulk orders and customized orders, making them more flexible in market competition.

From mini frying pans in breakfast shops to large frying pans in restaurants, although the handle is small, it carries users' perception of product quality. With its powerful performance and intelligent design, this 2D wire bending machine provides an efficient, precise, and flexible solution for frying pan handle production, becoming a key link connecting iron wire raw materials and high-quality frying pan finished products.