In the field of producing iron brackets for photo frames, there are high requirements for the diversity of bracket shapes, dimensional accuracy, and production efficiency. The 3D wire transfer forming machine, with its unique performance advantages, has become an ideal choice for the production of iron brackets for photo frames, bringing enterprises an efficient and precise production experience.
The production speed of this equipment is 6-8 pieces per minute. For products like iron brackets for photo frames, which have a large demand, this speed can meet the needs of large-scale production. Whether it is mass supply to large home furnishing markets or providing supporting brackets for customized photo frames, it can ensure timely delivery, without delaying the business expansion of enterprises due to slow production speed.
It can handle iron wires with a diameter of 3-8mm, which exactly fits the common specifications of iron brackets for photo frames. Iron brackets for photo frames need to have a certain strength to support the photo frame, and at the same time, they should not be too heavy to affect the appearance. The wire diameter range of 3-8mm can perfectly balance these two points. The characteristics of iron also make the produced photo frame brackets have good load-bearing capacity and durability, which can maintain a stable shape for a long time.
The reasonable configuration of the motor system is the core of the efficient operation of the equipment. In the motor system with a total power of 10.7KW, each part of the motor has a clear division of labor. The 2.7KW power of the wire feeding motor ensures a maximum wire feeding speed of 40 meters per minute, allowing the wire to be quickly and continuously supplied to the forming link, avoiding the impact on the production rhythm due to insufficient material supply; the 2.0KW power support of the wire transfer motor enables the wire to turn flexibly, easily completing various complex shape designs of photo frame brackets, such as the bending of corners and the shaping of radians; the 1.5KW power of each of the external torsion motor and internal torsion motor ensures the precision of the torsion part of the bracket, making the splicing of photo frames more tight; the 1.0KW power of each of the platform lifting motor, overall lifting motor, and cutter motor ensures the stable operation of the platform and the precise cutting of the wire, providing a guarantee for the perfect forming of each photo frame bracket.
The wire feeding accuracy reaches ±0.1mm, which is crucial for iron brackets of photo frames. The dimensional accuracy of the photo frame directly affects its appearance and use effect. Precise wire feeding can ensure that the size error of each bracket is extremely small, making the photo frame fit perfectly during assembly and improving the overall quality. Especially for some high-end photo frames, which have higher requirements for bracket precision, the high-precision performance of this equipment can meet such high-end needs.
It can support 10,000 programs, providing strong support for the diversified production of iron brackets for photo frames. Different styles of photo frames require brackets of different shapes. Enterprises can pre-store the production programs of various brackets in the equipment. When it is necessary to produce a certain style, they only need to call the corresponding program to quickly switch production, greatly shortening the production change time. Whether it is a simple straight-line bracket or a complex bracket with patterns and curves, it can be easily produced through different programs, meeting the rich and diverse photo frame design needs in the market.
The two interface languages, Chinese and English, make the operation more convenient. For photo frame production enterprises with export business or factories with foreign operators, this bilingual interface eliminates language barriers, allowing operators to quickly familiarize themselves with equipment operation, reducing production problems caused by operational errors, and improving production stability.
In terms of power configuration, the access voltage of 380V and the operating voltage of 220V conform to industrial electricity standards. The 20KVA capacitance can ensure stable power supply during the operation of the equipment, avoiding the impact of voltage fluctuations on production accuracy and ensuring continuous production.
The equipment weighs 2000 kilograms and has a size of 3.45M * 1.85M * 1.45M. It is a medium-sized equipment, occupying a moderate space in the factory workshop. Enterprises can flexibly arrange the placement of the equipment according to their own production layout, without occupying too much production space, which is conducive to the reasonable planning and space utilization of the workshop.
The 18 straightening wheels can fully straighten the wire, avoiding the impact of wire bending on the forming accuracy of the iron bracket of the photo frame. Bent wires will lead to deformation of the bracket shape, affecting the overall beauty of the photo frame, while fully straightened wires are the basis for producing flat and standard brackets. The screw guide rail from Taiwan Hiwin ensures the stability and accuracy of the operation of various parts of the equipment, making each step of the bracket forming process accurate, further improving the production quality of the iron bracket of the photo frame.
To sum up, the 3D wire transfer forming machine has shown advantages of high efficiency, precision, and flexibility in the production of iron brackets for photo frames. It can meet production scenarios of different scales and needs, providing strong equipment support for photo frame production enterprises to improve product quality, enhance production efficiency, and expand market share.