2D Wire Bending Machine: An Efficient and Precise Choice for Furniture Square Frame Production

In the field of furniture manufacturing, square frame components are the basic structural elements of various types of furniture. Their precision, consistency, and production efficiency directly affect the quality and productivity of furniture. The 2D wire bending machine, with its targeted performance design and powerful technical configuration, has become the core equipment for the production of furniture square frames, providing enterprises with efficient, precise, and flexible production solutions.

Efficient production is a significant advantage of the 2D wire bending machine. Taking a 200*200 specification square frame as a sample, the production efficiency of the equipment can reach 12-15 pieces per minute, far exceeding the standard of 8-10 pieces per minute of conventional equipment. This means that 720-900 square frames can be produced per hour, and the daily continuous production can easily exceed 10,000 pieces. Such efficient performance stems from the collaborative efforts of various systems of the equipment: the wire feeding servo motor has a power of 4.0kw, combined with the fastest wire feeding speed of 37m/min, ensuring a continuous supply of wire; the 1.8kw power of the bending servo motor supports a maximum bending speed of 300 revolutions per minute, and with the flexible movement direction of 360° clockwise and counterclockwise rotation of the inner and outer molds, the corner bending of the square frame can be completed in an instant; the 1.0kw power of the cutter servo motor ensures the rapid response of the cutting action. The entire production process is seamlessly connected, from wire feeding to bending and cutting, all in one go.

Precise forming is the core guarantee for the quality of furniture square frames. The bending accuracy of the equipment reaches ±0.5mm, and the wire feeding accuracy is also stable at ±0.5mm, which means that the error of the side length and angle of each square frame is controlled within a very small range. For furniture assembly, precise square frames can ensure that all components are tightly joined, avoiding problems such as shaking and 歪斜. Especially for furniture such as cabinets and shelves that require high structural stability, this precision advantage is more critical. The cooperation between the 4-axis design and the Yaqi servo system makes the bending action as precise as a "millimeter-level dance". Even for the extreme bending angle of 180°, the angle error can be guaranteed not to exceed the set range, perfectly presenting the right angle or specific radian shape of the square frame.

Strong adaptability enables the equipment to meet the diversified needs of furniture square frames. In terms of wire diameter, the range of 3-8mm covers most wire specifications of furniture square frames; in terms of wire types, whether it is round wire, flat wire, or square wire, and whether the material is iron wire (such as 08 iron wire) or other metals, the equipment can be easily adapted. This wide adaptability allows enterprises to produce without replacing equipment for different types of square frames. It can not only produce simple straight-line square frames but also make customized square frames with radians and special shapes through the setting of 300 action combinations, meeting the trend of personalized design of modern furniture.

The intelligent control system provides convenient and reliable support for production. The equipment is equipped with a control module with a 32-bit high-performance processor, combined with a touch screen + button operation interface. The Chinese-English bilingual system (supporting program upload and download functions) makes the operation simple and easy to understand, even for beginners. The storage capacity of 4000 sets of data (300 actions as one set) means that enterprises can pre-store the production programs of various square frames. When changing products, they only need to call the corresponding program without re-debugging, which greatly shortens the production change time. The mechanical actions controlled by microcomputer programming, from automatic feeding, straightening, to automatic bending and cutting, run automatically throughout the process, reducing errors caused by manual intervention and reducing the labor intensity of workers.

The stability of the equipment is also trustworthy. The combination of domestic Orui servo motor and Yaqi servo system, together with the pneumatic system composed of high-quality cylinders and solenoid valves, ensures the stability of the equipment during long-term operation; the machine weight of 880KG and the appearance size of 2400*900*1650 not only ensure the stability during operation but also do not occupy too much workshop space, which is suitable for the site layout of small and medium-sized furniture enterprises.

From performance to practicality, the 2D wire bending machine fully meets the production needs of furniture square frames. It can not only meet bulk orders with efficient production capacity, improve the grade of furniture with precise quality but also cope with the diversified market demands with flexible adaptation and intelligent control, becoming a powerful assistant for furniture enterprises to enhance their competitiveness.