3D Wire Transfer Forming Machine: A High-Efficiency Core Equipment for Metal Bracket Production

In the field of metal bracket production, a high-performance forming equipment is crucial for improving production efficiency and product quality. The 3D wire transfer forming machine, with its precise processing capability, efficient operating speed, and strong adaptability, has become the core force in metal bracket production lines, bringing significant production advantages to enterprises.

The equipment performs impressively in terms of production speed, reaching 6-8 pieces per minute. This speed means that more metal brackets can be formed and processed within the same time, greatly increasing production throughput. For metal bracket manufacturers, a faster production speed not only meets the growing market demand but also shortens the product delivery cycle, enhancing the enterprise's competitiveness in the market.

In terms of wire diameter, the 3D wire transfer forming machine can handle iron wires with a diameter of 3-8mm. This range covers almost all wire specifications required for most metal bracket production. Whether it is a thinner small bracket or a slightly thicker load-bearing bracket, precise forming can be achieved through this equipment. Iron has high strength and toughness, making it an ideal material for manufacturing metal brackets. The equipment's good adaptability to iron ensures that the produced brackets have reliable structural performance.

Motor power is an important reflection of the equipment's operating capability. The total power of the 3D wire transfer forming machine reaches 10.7KW, with each part of the motor performing its own functions and working together. Among them, the wire feeding motor has a power of 2.7KW, and its strong power support enables a maximum wire feeding speed of 40 meters per minute, ensuring efficient and stable wire supply; the wire transfer motor has a power of 2.0KW, providing sufficient power for wire turning and forming; both the external torsion motor and the internal torsion motor have a power of 1.5KW, ensuring precise processing of the torsion part of the bracket; the platform lifting, overall lifting, and cutter motors each have a power of 1.0KW, respectively responsible for the stable lifting of the platform and the precise cutting of the wire. The reasonable configuration of each motor makes the equipment powerful and stable during operation, providing a solid guarantee for efficient production.

The wire feeding accuracy reaches ±0.1mm, and this high precision ensures that the size deviation of the formed metal bracket is extremely small, meeting strict product quality standards. Precise wire feeding is the key to ensuring the consistency and stability of the bracket structure, especially for application scenarios with high requirements for dimensional accuracy, such as metal brackets in precision machinery, medical equipment and other fields. The high-precision performance of this equipment is indispensable.

The equipment can support 10,000 programs, which greatly improves the flexibility and diversity of production. Enterprises can pre-set corresponding programs according to different product needs. During the production process, they only need to simply switch programs to quickly realize the production of metal brackets of different specifications and shapes. This strong program support capability enables the equipment to easily cope with multi-variety and small-batch production orders, meeting the diverse needs of the market.

The interface language supports both Chinese and English, facilitating the use of operators with different language backgrounds. The simple and easy-to-understand operation interface reduces the learning cost of operators and improves the accuracy and efficiency of operation. Both domestic enterprises and enterprises with export business can easily use this equipment.

In terms of power configuration, the access voltage is 380V, the machine operating voltage is 220V, and the capacitance is 20KVA, which conforms to industrial production power standards, can be stably connected to the industrial power grid, and ensures the normal operation of the equipment.

The weight of the equipment is 2000kg, and the machine size is 3.45M * 1.85M * 1.45M. It is a medium-sized industrial equipment, which occupies a relatively reasonable space in the factory workshop and is convenient for enterprises to plan the production layout.

The 18 straightening wheels ensure that the wire is fully straightened before entering the forming link, avoiding the impact of wire bending on forming accuracy. The screw guide rail from Taiwan Hiwin, known for its high quality and high precision, ensures the stable operation and precise positioning of various moving parts of the equipment, further improving the overall processing accuracy and stability of the equipment.

To sum up, with its efficient production speed, wide wire diameter adaptation range, precise processing accuracy, strong motor power, rich program support and stable operating performance, the 3D wire transfer forming machine has become an ideal choice for metal bracket manufacturers to improve production efficiency and ensure product quality. Whether it is large-scale mass production or multi-variety customized production, the equipment can handle it with ease, injecting strong impetus into the development of enterprises.