2D Wire Bending Machine: The Precise and Efficient Choice for U-bolt Production

In the field of U-bolt production, the processing of iron products has always had extremely high requirements for precision and efficiency. As a key connector in machinery, construction, and other industries, the dimensional accuracy and structural stability of U-bolts directly affect the safety performance of the entire equipment. Traditional production equipment often struggles to balance the efficiency of mass production with the precision of individual products. However, the emergence of the 2D wire bending machine has provided an ideal solution for U-bolt production, becoming a capable assistant in this field with its stable performance and intelligent control.

In terms of core performance, the 2D wire bending machine demonstrates excellent efficiency and precision in U-bolt production. Its production speed can reach 8-10 pieces per minute, and for 200*200 square samples, the efficiency can be further increased to 12-15 pieces per minute, meeting the needs of mass production of U-bolts. In terms of precision control, both bending accuracy and wire feeding accuracy reach ±0.5mm, which is crucial for U-bolts. It ensures the dimensional consistency of the bolts, enabling them to accurately fit the corresponding installation scenarios and avoiding potential safety hazards such as loose connections caused by dimensional deviations.

The power system of the equipment provides strong support for efficient production. It adopts domestic Ou Rui servo motors with a total power of approximately 7.8kw, including a 4.0kw wire feeding servo, a 1.8kw bending servo, a 1.0kw cutter servo, and a 1.0kw lifting servo. The division of labor is clear and the power is strong. With a maximum wire feeding speed of about 37m/min, a maximum bending speed of about 300 rpm, and a bending angle of 180°, the forming process of U-bolts is efficient and smooth. The 4-axis drive design allows the inner and outer molds to move down/up, and the outer mold to rotate 360° clockwise/counterclockwise, enabling precise bending and forming of U-bolts to meet the processing needs of U-bolts of different specifications.

In terms of adaptability, the 2D wire bending machine performs excellently. It is suitable for 08 iron wire and compatible with various wires such as round, flat, and square wires (applicable to any material). It is particularly proficient in the production of U-bolts with 3-8mm iron wire standards. This wide adaptability means that enterprises do not need to replace equipment for the production of different types of U-bolts, greatly reducing production costs and improving production flexibility.

The intelligent control system is a major highlight of the 2D wire bending machine. The equipment is equipped with a 32-bit high-performance processor and a control panel with a touch screen and buttons. It supports both English and Chinese language systems, and the system has upload and download functions, making operation convenient and efficient. Its storage capacity is strong, capable of storing 4000 groups of data, with each group containing 300 action settings. Through the combination of these actions, it can form U-bolt products of various models and specifications. The mechanical actions, including bending actions and bending speed, are controlled by programs compiled by a microcomputer. The various instructions issued are precise, realizing full-process automation of automatic feeding, automatic returning, straightening, cutting, and bending forming, reducing manual intervention and human errors.

In terms of mechanical performance, the 2D wire bending machine has a stable and reliable structure. The equipment has an external dimension of 24009001650 and a weight of 880KG. The layout is reasonable, and the space occupied is moderate, making it suitable for placement in various workshops. The pneumatic system is equipped with 1 cylinder and 1 solenoid valve, providing stable power for the relevant actions of the equipment and ensuring the stability and continuity of the equipment's operation.

For U-bolt manufacturers, the application of the 2D wire bending machine brings many advantages. Firstly, its efficient production speed and precise processing accuracy improve product production efficiency and quality, reduce the rejection rate, and lower production costs. Secondly, its wide adaptability and strong action combination ability can meet the needs of different customers for U-bolt specifications and models, enhancing the enterprise's market competitiveness. Furthermore, the automated operation process reduces reliance on manual labor, saves labor costs, and improves production safety.

In today's highly competitive manufacturing market, the 2D wire bending machine, with its excellent performance and intelligent operation, has become an important equipment for U-bolt manufacturers to improve production levels and achieve sustainable development. It not only solves the problems of low efficiency and poor precision in traditional production but also injects new vitality into the development of the U-bolt production industry, helping enterprises gain an advantageous position in the market.