2D Bending and Welding Integrated Machine: A High-Efficiency Equipment Reshaping the Production Pattern of Pot Clip Stands

In the field of pot clip stand production, the processing of iron products has long been plagued by problems such as low efficiency, poor precision, and cumbersome procedures. In traditional production modes, frame bending and welding often require multiple devices to complete the work separately, which not only occupies a lot of workshop space but also requires frequent transfer of workpieces, leading to prolonged production cycles and rising labor costs. However, the emergence of the 2D bending and welding integrated machine has completely broken this predicament. It integrates the frame bending and butt welding processes into one, providing an efficient, precise, and integrated solution for pot clip stand production.

In terms of core performance, the production efficiency and precision control of the 2D bending and welding integrated machine have reached the industry-leading level. Its standard production speed is 8-10 pieces per minute, and for 200*200mm square pot clip stand components, the efficiency can be further increased to 10-15 pieces per minute, far exceeding the output capacity of the traditional step-by-step production mode. Behind this efficiency is the equipment's precise control over every production link: both bending precision and wire feeding precision are stably maintained within ±0.5mm, ensuring that the dimensional error of pot clip stands is controlled within strict standards. This fundamentally solves the dimensional deviation problem caused by process connection in traditional processing.

The power system of the equipment provides strong support for efficient production. It adopts domestic Inovance servo motors with a total power of approximately 7.3kw, including 3.8kw for wire feeding, 1.5kw for bending, 1.0kw for the cutting motor, and 1.0kw for servo lifting. The power distribution among these four core modules is scientific and reasonable. Combined with a maximum wire feeding speed of 25m/min and a maximum bending speed of about 100 rpm (with an angle range of ±180°), the equipment can maintain stable performance during high-speed operation, meeting the rhythm requirements of mass production of pot clip stands. Meanwhile, the 3-axis drive design allows the inner mold to move down/up, and the outer mold to move down/up and rotate 360° clockwise/counterclockwise, easily handling the complex bending shapes of pot clip stands and ensuring products meet design standards.

In terms of application range, the 2D bending and welding integrated machine shows strong compatibility. It mainly processes iron wires with a diameter of 3-8mm and is compatible with round, flat, and square wires (suitable for any material), fully covering the common iron wire specifications in pot clip stand production. This wide adaptability means enterprises do not need to frequently replace equipment for products of different specifications, greatly reducing the investment cost of production equipment.

The welding module, as the core advantage of the "bending and welding integration", also performs excellently. Equipped with a 63KW welding transformer and 2 sets of mechanical grippers, it can realize high-quality welding of pot clip stands. During the welding process, the mechanical grippers accurately fix the workpieces to ensure precise welding positions; the high-power welding transformer provides stable current to ensure firm and flat welds, avoiding common problems such as false welding and missing welding in traditional manual welding, and fundamentally improving the structural strength and service life of pot clip stands.

The intelligent control system is another highlight of the 2D bending and welding integrated machine. The equipment is equipped with a 32-bit high-performance processor and a dual-control operation panel with buttons and a touch screen. It supports Chinese and English language systems and has a system with upload and download functions, facilitating operators to quickly call or update production parameters. Its data storage capacity is up to 4000 groups, with each group containing 300 action settings. Through the flexible combination of these actions, the automatic forming of almost all pot clip stands can be realized. Whether it is a simple right-angle bend or a complex multi-segment arc shape, as long as the program is preset in the system, the equipment can complete the full-process operations of automatic feeding, returning, straightening, cutting, bending forming, and welding through microcomputer control, completely getting rid of dependence on manual experience.

In terms of mechanical performance, the structural design of the equipment balances stability and practicality. The bending molds are precision-machined from high-quality SKD11/51 materials with a hardness of 62; the wire feeding wheels are made of national standard Cr12, which, after precision polishing and heat treatment, have a hardness of 58 and excellent wear resistance, effectively extending the service life of the equipment. The equipment has an external dimension of 240012501500 and a weight of 1100KG, with a moderate footprint, which can be flexibly integrated into various workshop layouts. The pneumatic system is equipped with 9 cylinders and 3 solenoid valves, providing stable power support for key actions such as bending, cutting, and welding, ensuring rapid mechanical response and precise movements.

For pot clip stand manufacturers, the value of the 2D bending and welding integrated machine is not only reflected in the improvement of production efficiency and product quality but also in the integrated production capacity it brings to enterprises. In the traditional production mode, frame bending and welding processes are separated, requiring at least two devices and two operators to cooperate. However, this equipment integrates the two key processes, allowing only one operator to complete the entire production process, significantly reducing labor costs. At the same time, the integration of processes reduces the workpiece transfer links, shortens the production cycle, and enables enterprises to quickly respond to market order demands.

In addition, the equipment's wide adaptability to wires also provides possibilities for enterprises to expand their product lines. Whether it is 3mm fine iron wire or 8mm thick wire, whether it is round, square, or flat in cross-section, the 2D bending and welding integrated machine can process and weld with high precision. This means enterprises can cover more types of pot clip stand products with one device, enhancing market competitiveness.

In the wave of intelligent upgrading in the manufacturing industry, the 2D bending and welding integrated machine, through the in-depth integration of precision machinery, intelligent control, and welding technology, not only solves the efficiency and quality problems in pot clip stand production but also promotes the transformation of the entire industry from decentralized production to an integrated and intelligent production mode. For pot clip stand enterprises pursuing high quality, high efficiency, and low cost, this equipment is undoubtedly an important tool to enhance core competitiveness. With its stable and reliable performance, it will help enterprises gain an advantage in the fierce market competition and achieve sustainable development.