2D Wire Bending Machine: An Intelligent Core Equipment Empowering the Production of Special-Shaped Frameworks

In the field of special-shaped framework production, the processing of iron-based products has long faced dual challenges of precision and efficiency. Traditional equipment often struggles to balance the forming quality of complex shapes with the speed requirements of mass production. However, the emergence of the 2D wire bending machine has precisely provided a systematic solution to this industry pain point. Specifically designed for special-shaped frameworks, this automated equipment, with its precise control capabilities, efficient production performance, and wide adaptability, has become a core force in modern iron-based special-shaped framework production lines.

In terms of core performance, the 2D wire bending machine sets an industry benchmark in production efficiency and precision control. Its standard production speed reaches 10-12 pieces per minute, and for 200*200mm square standard parts, the efficiency can be further increased to 20-25 pieces per minute, significantly surpassing the output level of traditional manual bending or semi-automatic equipment. Behind this efficiency lies the equipment's precise control over every production link: both bending accuracy and wire feeding accuracy are stably maintained within ±0.5mm, ensuring that the dimensional error of each special-shaped framework is controlled within strict industry standards. This fundamentally solves the common dimensional deviation problems caused by manual operations.

The power system of the equipment provides solid support for efficient production. It adopts Inovance servo motors with a total power of approximately 5.2kw, including a 2.4kw wire feeding servo, a 1.8kw bending servo, and a 1.0kw cutter servo. The scientific and reasonable power distribution among these three core modules not only ensures stable progress in the wire feeding process (with a maximum wire feeding speed of 90m/min) but also meets the precise control of force and speed during bending (with a maximum bending speed of approximately 300 rpm and an angle range of ±180°). Combined with the 3-axis drive design of the Yaqi servo system, the equipment can realize the downward/upward movement of the inner mold, the downward/upward movement of the outer mold, and 360° clockwise/counterclockwise rotation of the outer mold. This enables the iron wire to maintain a stable posture during complex bending operations, easily meeting the multi-dimensional shaping requirements of special-shaped frameworks.

In terms of adaptability and flexibility, the 2D wire bending machine demonstrates strong industry adaptability. It can efficiently process 86 iron wires and is compatible with round, flat, and square wires with a diameter of 2-6mm, with no special restrictions on wire materials. This fully covers the common iron wire types in special-shaped framework production. Such wide adaptability means that enterprises do not need to frequently replace equipment for products of different specifications, greatly reducing the investment cost of production equipment.

The intelligent control system is another highlight of the 2D wire bending machine. The equipment is equipped with a 32-bit high-performance processor and a dual-control operation panel with a touch screen and buttons. It supports both Chinese and English bilingual systems and has program upload and download functions, facilitating operators to quickly call or update production parameters. Its data storage capacity is up to 4000 groups, with each group containing 300 action settings. Through the flexible combination of these actions, the automated forming of almost all special-shaped frameworks can be realized. Whether it is a simple right-angle bend or a complex multi-segment arc shape, as long as the program is preset in the system, the equipment can complete the full-process operations of automatic feeding, automatic returning, straightening, cutting, and bending forming through microcomputer control, completely getting rid of dependence on manual experience.

In terms of mechanical performance, the structural design of the 2D wire bending machine balances stability and practicality. The equipment has an external dimension of 230011001650 and a weight of 750KG, with a moderate footprint, allowing it to be flexibly integrated into various workshop layouts. The pneumatic system is equipped with 4 cylinders and 3 solenoid valves, providing stable power support for key actions such as bending and cutting, ensuring rapid mechanical response and precise movements. The combination of this solid mechanical structure and the intelligent control system enables the equipment to maintain stable performance during long-term continuous production, effectively reducing failure rates and maintenance costs.

For special-shaped framework manufacturers, the value of the 2D wire bending machine is not only reflected in the improvement of production efficiency and product quality but also in the flexible production capacity it brings to enterprises. When traditional equipment changes product specifications, it often takes a lot of time to adjust molds and parameters. However, the 2D wire bending machine can quickly switch between the production of products of different models and specifications through the combination function of 300 action settings, greatly shortening the production change time. This flexibility allows enterprises to quickly respond to changes in market orders, efficiently completing the production of both small-batch customized products and large-batch standard parts.

In addition, the equipment's wide adaptability to wires also provides possibilities for enterprises to expand their product lines. Whether it is a 2mm fine iron wire or a 6mm thick wire, or a round, square, or flat cross-section, the 2D wire bending machine can process them precisely. This means that enterprises can cover more types of special-shaped framework products with a single piece of equipment, enhancing their market competitiveness.

Against the backdrop of Industry 4.0, automation and intelligence have become an inevitable trend in manufacturing upgrading. By deeply integrating precision machinery and intelligent control technology, the 2D wire bending machine not only solves the problems of precision and efficiency in special-shaped framework production but also promotes the transformation of the entire industry from traditional processing modes to intelligent production modes. For special-shaped framework enterprises pursuing high quality, high efficiency, and high flexibility, this equipment is undoubtedly an important tool to enhance core competitiveness. With its stable and reliable performance, it will help enterprises gain an advantage in the fierce market competition and achieve sustainable development.