Circle Making Machine: The Core Tool for Producing Circular Pine Floating Racks

In the production and manufacturing of circular pine floating racks, the circle making machine plays a pivotal role. As a piece of equipment specifically designed for bending and forming metal wires, the circle making machine, with its efficient and precise processing capabilities, has become an indispensable core equipment in the production line of circular pine floating racks. This article will delve into the technical characteristics, performance advantages of the circle making machine and its key role in the production of circular pine floating racks.

I. Analysis of Technical Parameters and Performance

(I) Power System and Power Supply Configuration

(II) Processing Accuracy and Quality Assurance

1. Circumferential Accuracy: The circumferential accuracy of the circle making machine is controlled within ±0.5mm. This high-precision control ensures that the iron parts of the circular pine floating rack have accurate dimensions, which can perfectly match the pine material and achieve a good assembly effect.
2. Flatness: The flatness of the iron rings processed by the equipment is as high as 80%, and the warping height is equal to the height of the wire (based on round wire). This ensures the overall stability and aesthetics of the floating rack, whether as a supporting structure or a decorative part, it can meet high-quality production requirements.

(III) Processing Capacity and Applicable Range

1. Applicable Wires: The circle making machine is suitable for various types of wires, including round wires, flat wires and square wires, which can meet the diversified design needs of circular pine floating racks.
2. Wire Diameter Range: It can process iron wires with a diameter range of 2-6mm, which covers the commonly used iron wire specifications in the production of circular pine floating racks, providing a broad space for product design and manufacturing.
3. Ring Diameter Range: The ring diameter range of the circle making machine is 80-750mm, which can produce circular parts of different sizes to meet the usage needs of different parts of the floating rack.

(IV) Production Speed and Efficiency

The working speed (fast speed) of the circle making machine can reach 25m/min. In the actual production of circular pine floating racks, the production speed can be stably maintained at 8-10 pieces per minute. This efficient production speed allows enterprises to complete a large number of orders in a short time, improving production efficiency and reducing production costs.

II. Structural Design and Working Principle

(I) Overall Dimensions and Spatial Layout

(II) Working Principle and Control Method

The circle making machine reads the wire feeding data through an encoder and uses a microcomputer control system to accurately calculate the wire circumference, thereby realizing the fixed-length control of the circle size. This control method is simple and intuitive. Operators only need to input parameters such as output and wire feeding speed, and the equipment can automatically produce. In addition, the circle making machine also has two control modes: manual and fully automatic, and is equipped with a slow feeding and returning function, which is convenient for equipment debugging and maintenance. When a wire break occurs, the equipment can automatically detect it and stop for an alarm, effectively avoiding production accidents.|

III. Application Advantages in the Production of Circular Pine Floating Racks

(I) Improvement of Product Quality

(II) Improvement of Production Efficiency

(III) Reduction of Production Costs

(IV) Support for Product Diversification

IV. Key Points for Operation and Maintenance

(I) Operation Key Points

1. Parameter Setting: Operators should accurately set various parameters of the circle making machine according to production needs, such as wire feeding speed, cutting length, ring diameter, etc.
2. Pre-start Inspection: Before starting the machine, check whether the power supply, lines, mechanical parts of the equipment are normal to ensure that the equipment is in good operating condition.
3. Process Monitoring: During the production process, operators should closely monitor the operation of the equipment. If any abnormality is found, stop the machine in time for inspection and troubleshooting.

(II) Maintenance Key Points

1. Regular Cleaning: Clean the circle making machine regularly to remove dust, debris, etc. on the surface and inside of the equipment to keep it clean.
2. Lubrication Maintenance: According to the lubrication requirements of the equipment, regularly lubricate each lubrication point of the equipment to ensure smooth operation of the equipment.
3. Component Inspection: Regularly inspect various components of the equipment, such as wire feeding wheels, cutting knives, encoders, etc. If there is wear or damage, replace them in time.
4. Control System Maintenance: Regularly maintain the control system of the equipment, check whether the lines are loose and the contacts are good, etc., to ensure the stable operation of the control system.

V. Market Prospects and Development Trends

(I) Market Prospects

(II) Development Trends

1. Intelligence: Future circle making machines will develop towards intelligence, with more advanced automatic control functions and data analysis capabilities, which can realize more precise processing and more efficient production management.
2. High-speed: To meet the higher requirements of the market for production efficiency, the production speed of circle making machines will continue to increase, and the processing accuracy will also be further improved.
3. Multi-functionality: Circle making machines will have more functions, able to process more complex shapes and structures to meet the needs of different industries.
4. Green and Environmental Protection: In today's increasingly strong awareness of environmental protection, circle making machines will pay more attention to energy conservation and emission reduction, adopt more environmentally friendly materials and processes, and reduce the impact on the environment.