2D Wire Bending Machine: A Precision Equipment Empowering Efficient Production of Pot Lid Handles
2025-07-28
In the industrial chain of pot lid production, the forming precision and production efficiency of handles directly affect the competitiveness of the entire product. The 2D wire bending machine, with its precise processing capability, efficient production speed, and wide applicability, has become an indispensable key equipment in the production process of pot lid handles, bringing significant improvements in production efficiency for enterprises.
![2D Wire Bending Machine: A Precision Equipment Empowering Efficient Production of Pot Lid Handles 1]()
Excellent Production Efficiency
Production Efficiency and Application Range
- Production Speed: 25-30 pieces per minute for pot lid handles. Even when producing with a 200*200 square frame as a sample, it can achieve a stable output of 20-25 pieces per minute, easily meeting the mass production needs of enterprises, greatly shortening the production cycle, and improving the delivery capacity of enterprises.
- Application Range: The equipment is highly flexible. It mainly processes iron wires, and is compatible with round wires, flat wires, and square wires (supporting wires of any material). The wire diameter range is 2-6mm, perfectly adapting to the common specifications of pot lid handles, providing enterprises with a variety of processing options, and eliminating the need for frequent equipment replacement due to changes in wire type or size.
Powerful Power and Precise Control
This equipment adopts a 3-axis design. The three axes work together to complete the feeding, bending, and cutting actions, ensuring a smooth and coherent entire processing flow. Each link can be accurately connected, improving the integrity and stability of processing.
In terms of the power system, the 2D wire bending machine is equipped with Inovance servo motors with a total power of approximately 5.2kw, including a 2.4kw feeding servo, a 1.8kw bending servo, and a 1.0kw cutting servo. This segmented power configuration allows each action to obtain appropriate power support, ensuring stable feeding, precise bending, and neat cutting, avoiding processing problems caused by insufficient or excessive power.
The maximum feeding speed can reach 90m/min, which can quickly transport the wire to the processing position, reducing the time consumption in the feeding process. The maximum bending speed is about 300 revolutions per minute, with an angle range of ±180°. The action direction is flexible and diverse: the inner mold can move up and down, the outer mold can also move up and down, and it supports 360° clockwise and counterclockwise rotation. It can easily complete various complex bending shapes of pot lid handles, meeting the design requirements of different styles of pot lid handles.
In terms of precision control, the 2D wire bending machine shows a very high level. Both the bending precision and feeding precision can be controlled within ±0.5mm, ensuring the dimensional consistency of each pot lid handle, greatly improving the qualified rate of products, and reducing waste caused by dimensional deviations.
![2D Wire Bending Machine: A Precision Equipment Empowering Efficient Production of Pot Lid Handles 3]()
Advanced Control System and Convenient Operation
The control system of the equipment is a core highlight, equipped with a 32-bit high-performance processor with fast computing speed, which can quickly process various complex instructions to ensure the stable operation of the equipment. The control panel adopts a combination of touch screen and buttons, with convenient and intuitive operation, allowing staff to easily get started. At the same time, it supports both English and Chinese language systems, and the system has upload and download functions, facilitating the saving, calling, and sharing of programs, which is conducive to enterprises' realization of standardized production management.
The servo system adopts the Yaqi brand, further ensuring the precision and stability of the equipment's actions. The mechanical actions of the machine are controlled by programs compiled by a microcomputer, including key parameters such as bending actions and bending speed. Through issuing various precise instructions, a series of automated operations such as automatic feeding, automatic material returning, straightening and cutting, and bending forming are realized, reducing manual intervention, lowering the probability of human operation errors, and saving a lot of labor costs.
Stable Structure and Rich Functions
The 2D wire bending machine has an appearance size of 230011001650mm, with a compact and reasonable structural design, which does not occupy too much workshop space, facilitating the production layout of enterprises. The machine weighs 750KG, and the stable machine body makes the equipment vibrate little during operation, further ensuring processing precision.
In terms of data storage, the equipment can store 4000 sets of data, with 300 actions in one set. Through the combination of up to 300 action settings, various complex and diverse shapes can be processed, which not only meets the production needs of pot lid handles of different specifications but also can handle the processing of other similar metal wire products, greatly expanding the application range of the equipment.
The pneumatic system is equipped with 4 cylinders and 3 solenoid valves, providing stable power support for various actions of the equipment, ensuring the response speed and accuracy of the actions.
In conclusion, the 2D wire bending machine, with its efficient production capacity, precise processing precision, advanced control system, and stable structural design, has become an ideal equipment for the production of pot lid handles. It provides strong guarantees for enterprises to improve production efficiency, reduce production costs, and enhance product quality, and has broad application prospects in the field of metal wire processing.
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