2D Wire Bending Machine: A Revolutionary Solution for the Production of Iron Bathroom Shelves

In the field of modern home furnishing production, the manufacturing process of iron bathroom shelves is undergoing unprecedented changes. As a core equipment in this industry, the 2D wire bending machine, with its excellent performance and innovative technology, is reshaping the production mode of iron bathroom shelves. This article will delve into the technical characteristics, industry applications, and profound impact of this equipment on the production of iron bathroom shelves.

The 2D wire bending machine adopts an advanced three-axis design and is equipped with Inovance servo motors, with a total power of 5.2kW. Among them, the wire feeding servo motor has a power of 2.4kW, ensuring stable and precise wire conveying; the bending servo motor is 1.8kW, providing strong bending power; the cutter servo motor is 1.0kW, ensuring smooth and flat cuts. This refined power distribution enables the equipment to handle 2-6mm iron wires with ease, achieving high-precision processing whether they are round, flat, or square wires.

In terms of production speed, the 2D wire bending machine performs particularly prominently. Its maximum wire feeding speed can reach 90m/min, the maximum bending speed is about 300 rpm, and the angle range is ±180°, which can meet the processing needs of complex shapes. Taking a 200*200 square frame as an example, the processing efficiency of the equipment can reach 20-25 pieces per minute, while in the actual production of iron bathroom shelves, the average speed is stable at 8-10 pieces per minute, significantly increasing production capacity.

The equipment is equipped with Yaqi servo system and a 32-bit high-performance processor, which precisely controls the bending action and speed through microcomputer programs. Operators can easily set parameters through the control panel with touch screen and buttons. The system supports switching between Chinese and English, and has data upload and download functions. It can store 4000 groups of data, each containing 300 action settings, providing strong support for the production of diversified products.

The equipment has an overall dimension of 2300*1100*16500 and weighs 750KG. The stable structural design ensures stability during operation. The pneumatic system is equipped with 4 cylinders and 3 solenoid valves, realizing the seamless connection of a series of actions such as automatic feeding, returning, straightening, cutting, and bending forming. Both the bending accuracy and wire feeding accuracy are controlled within ±0.5mm, effectively ensuring the consistency of product quality.

Iron bathroom shelves usually need to have good strength and corrosion resistance, and iron is an ideal choice. The 2D wire bending machine is optimally designed for the characteristics of iron wires, and can process 2-6mm iron wires to meet the production needs of bathroom shelves of different specifications. Whether it is a simple single-layer shelf or a complex multi-layer design with hooks, the equipment can be quickly realized through preset programs.

In the production of iron bathroom shelves, cost control and production flexibility are crucial. The high-efficiency production of the 2D wire bending machine significantly reduces the production cost per unit product, and its powerful storage function and quick changeover capability enable enterprises to quickly respond to changes in market demand, adjust product structure in a timely manner, and improve market competitiveness.

The high-precision processing capability of the equipment ensures the dimensional accuracy and surface quality of the iron bathroom shelf. By precisely controlling the bending angle and force, it can avoid scratches and deformation on the wire surface, improving the aesthetics and durability of the product. In addition, the automatic straightening and cutting functions further enhance the consistency of the product and reduce the defect rate.

After introducing the 2D wire bending machine, a well-known household products manufacturer increased the production efficiency of iron bathroom shelves by 40%, and the product defect rate dropped from 5% to below 1%. At the same time, because the equipment supports the processing of various shapes, the enterprise successfully developed a series of innovative products, and its market share expanded significantly.

With the growth of smart home and customization needs, the design of iron bathroom shelves will be more diversified and personalized. The 2D wire bending machine, with its flexible programming ability and high-precision processing characteristics, will play a greater role in meeting customization needs. In addition, the intelligence level of the equipment will continue to improve, such as introducing artificial intelligence algorithms to optimize the processing path, further improving production efficiency and product quality.

The 2D wire bending machine, as the core equipment in the production of iron bathroom shelves, with its excellent performance, intelligent control, and flexible adaptability, is promoting the technological upgrading and development of the entire industry. For enterprises, choosing a reliable 2D wire bending machine is not only the key to improving production efficiency and reducing costs, but also an important guarantee for gaining an advantage in the fierce market competition. With the continuous advancement of technology, it is believed that the 2D wire bending machine will bring more innovations and breakthroughs to the iron bathroom shelf industry.