2D Wire Bending Machine: A High-Efficiency Solution for Shower Caddy Production

In the field of producing shower caddies with hooks, a high-performance production equipment is often the key to improving efficiency and ensuring quality. As an automated device specifically designed for such products, the 2D wire bending machine has become a core force in the shower caddy production line, bringing revolutionary breakthroughs to iron wire product processing with its precise processing capability, stable operation, and high production speed.

In terms of production efficiency, the 2D wire bending machine performs exceptionally well. Its production speed can reach 8-10 pieces per minute. For products like shower caddies with hooks that require fine processing, this speed means more output can be completed within a unit time, effectively shortening the production cycle and meeting the needs of large-scale orders. Calculated based on an 8-hour working day, the theoretical daily output of this equipment can reach 480-600 pieces, greatly enhancing the production efficiency and market competitiveness of enterprises.

In terms of processing capability, the 2D wire bending machine demonstrates strong adaptability and precision. It is suitable for iron wires with a diameter ranging from 2-6mm, fully covering the wire specifications commonly used in shower caddies with hooks. Whether it is round, flat, or square wire, as long as it is within this material and diameter range, the equipment can handle it easily, providing the possibility for diversified production of products.

The core configuration of the equipment guarantees its efficient and stable operation. The 3-axis design ensures the flexibility and precision of bending actions, capable of completing various complex wire bending requirements to meet the processing needs of different parts such as hooks on the shower caddy. The servo motor adopts Inovance motor with a total power of approximately 5.2kw, including 1.8kw for the wire feeding servo, 1.0kw for the bending servo, and 2.4kw for the cutting servo. The powerful power output ensures smooth and precise actions in all links. The cutting force of the cutter motor is sufficient for cutting iron wires, ensuring flat cut surfaces that do not affect subsequent processing and product quality.

The 2D wire bending machine also has advantages in operating speed. The maximum wire feeding speed is approximately 90m/min, and the maximum bending speed is about 300 rpm. Such speeds can match the production speed, avoiding the situation where the overall production efficiency is affected due to the slow speed of a certain link. There are various action directions: the inner mold can move down or up, the outer mold can move down or up, and it can also rotate 360° clockwise and counterclockwise, making the bending action more flexible and able to process various complex shapes to meet different design needs of shower caddies.

In terms of precision control, the 2D wire bending machine also performs excellently. Both the bending precision and wire feeding precision can be controlled within ±0.5mm. Such high precision ensures the dimensional consistency and assembly accuracy of the shower caddy, reduces product scrapping and rework caused by dimensional errors, and lowers production costs.

The pneumatic system of the equipment is equipped with 4 cylinders and 3 solenoid valves, providing stable power support for the execution of various actions and ensuring the smooth progress of a series of actions such as feeding, returning, straightening, cutting, and bending forming. The servo system adopts Yaqi brand, combined with a 32-bit high-performance processor control module and a control panel with touch screen and buttons, making the operation more convenient and intuitive. The language system supports English and Chinese and has upload and download functions, facilitating operators to edit, store, and call programs.

The overall dimensions of the 2D wire bending machine are 230011001650, and the machine weight is 750KG. Such size and weight enable it to adapt to the layout needs of most production workshops without occupying too much space. The equipment also has a powerful storage function, which can store 4000 groups of data, with each group containing 300 actions. It can meet the production needs of shower caddies of different specifications and models. By simply calling the corresponding program, the production specifications can be quickly switched, greatly shortening the production change time.

In terms of mechanical performance, all mechanical actions of the 2D wire bending machine are controlled by programs compiled by a microcomputer, including bending actions and bending speed, etc., and various types and specifications of products are formed and processed by issuing various instructions. A series of actions such as automatic feeding, automatic returning, straightening, cutting, and bending forming are completed in one go, reducing manual intervention, lowering labor costs, and avoiding quality problems caused by manual operation errors.

To sum up, with its high production speed, precise processing accuracy, strong adaptability, and stable operation performance, the 2D wire bending machine has become an ideal equipment in the field of producing shower caddies with hooks. It can not only improve the production efficiency and product quality of enterprises but also reduce production costs, enhance the market competitiveness of enterprises, and inject strong impetus into the development of shower caddy manufacturers.