3D Wire Rotating Forming Machine: An Efficient Solution for Clothes Hanger Production

In the household hardware industry, clothes hangers, as common daily necessities, have strict requirements for the precision, speed, and adaptability of production equipment. The 3D Wire Rotating Forming Machine, with its precise numerical control system, powerful power configuration, and flexible operation performance, has become an ideal choice for clothes hanger production, bringing efficient and stable processing experiences to the industry and perfectly adapting to the large-scale production needs of iron clothes hangers.

The parameter design of the 3D Wire Rotating Forming Machine is highly compatible with the production requirements of clothes hangers. Its applicable wire diameter range of 3-8mm exactly covers the common wire specifications for iron clothes hangers. Whether it is a lightweight wall-mounted hanger or a heavy-duty outdoor hanger, the machine can achieve integrated forming. With a production speed of 8-10 pieces per minute, it can meet the production needs from small to medium batches while ensuring product precision, making it particularly suitable for alternating production scenarios of multi-style clothes hangers.

The wire feeding system is one of the core advantages of the machine. With a maximum wire feeding speed of 40 meters per minute and a feeding precision of ±0.1mm, it ensures stable dimensions during the forming process. Key dimensions such as the hook angle, bend radius, and rod length of the clothes hanger directly affect the user experience. High-precision wire feeding effectively avoids product skewness or installation mismatches caused by wire feeding errors, improving product consistency. The configuration of 18 straightening wheels can fully correct the curvature of the iron wire, ensuring a flat and wrinkle-free surface of the clothes hanger, which not only enhances aesthetics but also prevents scratching of fabrics during use.

The machine's power system provides strong support for the complex forming of clothes hangers. The total power of 10.7KW balances efficiency and energy conservation. Both the external and internal torsion motors have a power of 1.5KW, enabling precise control of the torsion angle at the hook bend. Whether it is a 90-degree right-angle hook or a 180-degree arc hook, uniform force and smooth forming can be achieved. The platform lifting and overall lifting motors, each with 1.0KW, support fine adjustments of the processing height to adapt to different mold installation requirements. The 分工 design of the wire feeding motor (2.7KW), wire rotating motor (2.0KW), and cutter motor (1.0KW) ensures smooth 衔接 of processes such as wire transportation, turning, and cutting, reducing production interruptions.

In terms of structural design, the machine's weight of 2000KG and dimensions of 3.45M1.85M1.45M ensure stability during high-speed operation, avoiding the impact of vibration on forming precision. The screw guide rail uses the Taiwan HIWIN brand, which not only runs smoothly but also maintains high-precision transmission over the long term, reducing equipment maintenance frequency. The electrical system is compatible with a 380V input voltage and a 220V operating voltage, with a capacitance of 20KVA, making it adaptable to the power supply systems of most factories without the need for special circuit modifications, significantly enhancing installation convenience.

The 3D Wire Rotating Forming Machine offers numerous operational conveniences for clothes hanger production. Its ability to store 10,000 sets of programs allows for quick switching of production parameters between different hanger models. For example, switching from small bedroom hangers to heavy-duty bathroom hangers does not require re-tuning of basic parameters, greatly reducing production changeover time. The Chinese/English bilingual interface caters to the needs of different operators, lowering training costs, especially in production environments involving multi-skilled collaborations.

Beyond clothes hanger production, the machine's versatility provides broad industry expansion potential. However, in the niche field of clothes hangers, its advantages are even more pronounced. The rigidity and toughness of iron materials are fully utilized under the machine's precise control, ensuring both the load-bearing strength of the hook and preventing fractures from excessive bending. The stable operation of the cutter system results in flat and burr-free cuts, reducing subsequent grinding processes and lowering production costs. Additionally, the machine's forward and reverse rotation functions can flexibly handle complex forming requirements for clothes hangers, such as double-hook structures with anti-slip designs, which can be formed in one step through program settings, boosting production efficiency.

For household hardware enterprises, the 3D Wire Rotating Forming Machine is not only a tool to improve clothes hanger production efficiency but also a key configuration to ensure product quality and reduce comprehensive costs. Its high precision, stability, and adaptability perfectly align with the "small but refined" production needs of clothes hangers, providing a solid technological foundation for large-scale and standardized production in the industry.