2D Bending and Welding Integrated Machine: A High-Efficiency Core Equipment for Storage Basket Production

In the storage basket production industry, the structural stability, specification diversity, and production efficiency of products are the keys for enterprises to win the market. Traditional production equipment often struggles to balance these needs. However, the emergence of the 2D bending and welding integrated machine, with its strong comprehensive performance, has become a high-efficiency core equipment in the field of storage basket production, bringing innovation to the production mode of enterprises.

In terms of production efficiency, this equipment performs exceptionally well. Taking a 200*200 square frame as a sample, its production speed can reach 10-15 pieces per minute. Even when producing storage baskets with relatively complex structures, the speed can remain at 8-10 pieces per minute, far exceeding that of traditional production equipment. Such high efficiency means that enterprises can produce more products in the same time, quickly respond to market orders, and effectively avoid missing business opportunities due to insufficient production capacity, especially during periods of strong market demand. For large-scale storage basket enterprises, this high efficiency is directly transformed into stronger market competitiveness and higher economic benefits.

In terms of material and specification adaptability, the equipment shows wide applicability. It is specially designed for the production of iron storage baskets, with a wire diameter range covering 3-8mm, fully meeting the production needs of storage baskets of different specifications. More importantly, it can not only process common round wires but also easily handle wires of different shapes such as flat wires and square wires, and is applicable to wires of any material (with 3-8mm iron wire as the standard). This feature enables enterprises to avoid frequent equipment replacement when producing storage baskets of different styles and structures, greatly reducing equipment investment costs and improving production flexibility. Whether it is a small desktop storage basket or a large floor-standing storage basket, efficient production can be achieved through this equipment.

The precision of the equipment is crucial to ensuring the quality of storage baskets. Both the bending precision and wire feeding precision reach ±0.5mm. This high precision ensures that all parts of the storage basket can be accurately connected, with a regular frame and uniform size. For storage baskets, the regularity of the structure not only affects the appearance but also relates to their load-bearing capacity and stability in use. Precise bending and wire feeding make the corners and joints of the storage basket more flat and firm, avoiding problems such as structural looseness or insufficient load-bearing capacity caused by dimensional deviations, improving the overall quality and service life of the product, and enhancing consumers' recognition of the product.

In terms of flexibility in structural processing, the equipment also performs impressively. Its maximum bending force is about 125 N·m, which can easily meet the bending needs of 3-8mm iron wires. The action direction is very flexible, with an angle within 180°. The inner mold can move down/up, the outer mold can also move down/up, and it can also rotate 360° clockwise and counterclockwise. This flexible action performance enables the equipment to complete various complex structural processes of storage baskets, such as the connection of multi-layer shelves and the bending forming of frames. Up to 300 action settings can be combined into various shapes, allowing enterprises to quickly design and produce storage baskets of different styles according to market demand, meeting the diversified needs of consumers.

The maximum wire feeding speed can reach 25m/min, and the maximum bending speed is about 100 rpm. The fast wire feeding and bending speeds provide strong support for efficient production. At the same time, the mechanical actions of the equipment are controlled by programs compiled by a microcomputer. Through the PLC 32-bit high-performance processor, various instructions are issued to realize a series of operations such as automatic feeding, automatic returning, straightening and cutting, and bending forming. The whole process requires little manual intervention, reducing human operation errors and improving production stability.

In terms of storage function, the equipment can store 4000 groups of data infinitely, with 300 actions as one group. Enterprises can store the production programs of storage baskets of different specifications and styles in the equipment. When it is necessary to produce the corresponding products, they only need to call the corresponding program, which greatly shortens the production change time. For storage basket enterprises that need to frequently change product models, this undoubtedly improves the continuity and efficiency of production and reduces cost losses during the production change process.

The pneumatic system of the equipment is equipped with 9 cylinders and 5 solenoid valves, and the servo system adopts the Yaqi brand, ensuring the stability and reliability of the equipment operation. The welding module is equipped with a 63KW welding transformer, which has excellent welding effect, ensuring the firmness of each connection part of the storage basket and further improving the structural strength of the product. The control screen adopts a dual system of buttons + touch screen, with convenient and intuitive operation, supporting English/Chinese switching, and the system has upload and download functions, facilitating operators' learning and use, and also facilitating enterprises' management and traceability of production data. In addition, the equipment is equipped with 2 sets of manipulator clamps, which realize automatic grabbing and handling in the production process, reduce manual labor intensity, and improve production safety.

The equipment has an appearance size of 260013001650 and a weight of 1100KG. Enterprises can arrange the layout reasonably according to their own factory space, without occupying too much production space. Its total servo motor power is about 7.8kw, including 4.0kw for the wire feeding motor, 1.8kw for the bending motor, 1.0kw for the cutting motor, and 1.0kw for the servo lifting motor. The power distribution is scientific and reasonable, ensuring the efficient operation of the equipment while effectively controlling energy consumption.

To sum up, with its efficient production speed, wide adaptability, precise processing accuracy, flexible structural processing capacity, and stable and reliable performance, the 2D bending and welding integrated machine has become an ideal choice for storage basket manufacturers to enhance their competitiveness, injecting strong impetus into the development of the storage basket industry.