2D Bending and Welding Integrated Machine: An Innovator in Production Efficiency for Simple Windproof U-shaped Shoe Dryers

In the field of producing simple windproof U-shaped shoe dryers, the structural stability of products, production efficiency, and cost control are the core issues for enterprise development. Traditional manual or semi-automated production modes generally have problems such as insufficient precision, long time consumption, and excessive material waste, which make it difficult to meet the market demand for standardized and mass-produced products. The introduction of the 2D bending and welding integrated machine, with its integrated and high-precision performance advantages, has brought an all-round innovation in production efficiency to this industry.

In terms of production efficiency, when taking a 200*200 square frame as a sample, this equipment can achieve a production speed of 10-15 pieces per minute, far exceeding the traditional production methods. For products like simple windproof U-shaped shoe dryers, which have large demand and relatively fixed structures, the efficient production rhythm can quickly process orders and shorten the delivery cycle. Calculated based on 8 hours of full-load production per day, the equipment can complete 4,800-7,200 products, easily coping with the supply pressure in the peak season market and providing a solid guarantee for enterprises to seize market share.

In terms of material and specification adaptability, the equipment is specially designed for iron materials, with a wire diameter covering 3-8mm, perfectly matching the production needs of the skeleton of simple windproof U-shaped shoe dryers. What's more noteworthy is that it not only supports the processing of round wires but also is compatible with various wire types such as flat wires and square wires. Even if the product design is upgraded to a special-shaped structure in the future, there is no need to replace the equipment. This wide applicability greatly reduces the risk of equipment investment for enterprises and reserves sufficient space for product iteration.

The core performance parameters of the equipment directly determine the quality of shoe dryer products. Both the bending precision and wire feeding precision are controlled within ±0.5mm, and this precision level ensures the symmetry and dimensional consistency of the U-shaped frame. For windproof shoe dryers, the regularity of the frame directly affects the stability of drying - excessive deviation will cause shoes to be placed crookedly, or even fall off under the action of wind. At the same time, the maximum bending force of 125 N·m can easily meet the shaping needs of 8mm thick iron wires, ensuring the load-bearing capacity of the U-shaped structure, so that it is not easy to deform even when drying multiple pairs of heavy shoes.

In terms of flexibility in structural processing, the action design of the equipment can be regarded as an industry benchmark. The inner mold and outer mold can move up and down, and with the 360° clockwise and counterclockwise rotation function, it can accurately complete complex bending structures such as windproof hooks and supporting feet of U-shaped shoe dryers. The combination capability of up to 300 action settings makes it possible to add detailed designs such as reinforcing ribs and anti-slip protrusions to the basic U-shaped frame, improving the market competitiveness of products. Moreover, the wire feeding speed of 25m/min and the maximum bending speed of about 100 rpm ensure the continuity in processing complex structures and avoid the impact on production efficiency due to process interruptions.

The intelligent configuration of the equipment further strengthens the production advantages. The microcomputer program control realizes the full-process automation of automatic feeding, straightening and cutting, and bending forming. Combined with 2 sets of manipulator clamps, it greatly reduces manual intervention. Operators only need to set parameters through the dual system of buttons and touch screen on the control panel, and the 32-bit PLC processor can accurately execute the instructions, reducing the defective rate caused by human operation errors. The 4,000 sets of data storage function can save the production programs of different types of shoe dryers. When changing production, you only need to call the preset parameters, shortening the production change time to the minute level, which is especially suitable for flexible production of multi-specification and small-batch orders.

From the perspective of the production guarantee system, the power and control systems of the equipment are quite stable. The total power of the servo motor is 7.8kw, with a scientific distribution: 4.0kw for the wire feeding motor to ensure stable wire delivery, 1.8kw for the bending motor to guarantee shaping force, and 1.0kw for the cutting motor and 1.0kw for the servo lifting motor to coordinate in completing cutting and process conversion. The combination of the 63KW welding transformer and the Yaqi servo system makes the welding parts of the U-shaped frame firm and reliable, significantly improving the rust resistance and deformation resistance, and prolonging the service life of the shoe dryer. The pneumatic system composed of 9 cylinders and 5 solenoid valves provides stable power for actions such as bending and clamping, ensuring the stability of the equipment during continuous operation.

In terms of practical design, the equipment has an appearance size of 260013001650 and a weight of 1100KG, which is suitable for the layout of most small and medium-sized factories without the need for additional site expansion. The support for Chinese and English bilingual systems and the data upload and download functions facilitate operators to get started quickly and trace production data. These detailed designs fully consider the actual needs of the production scene, making efficient production no longer dependent on complex operating skills.

For enterprises engaged in simple windproof U-shaped shoe dryers, the 2D bending and welding integrated machine is not only a production equipment but also a strategic tool to enhance core competitiveness. It reduces the defective rate through precision control, cuts labor costs through automation, and responds to market changes through flexible production capabilities. Finally, it achieves the production goals of "improving quality, reducing costs, and increasing efficiency" and promotes the transformation of the industry from labor-intensive to technology-intensive.